钢厂
稀土处理无取向硅钢中夹杂物的控制
结合工业化生产的高效硅钢,进行了RH精炼稀土处理试验研究。针对不同的稀土处理条件,观察了夹杂物的形貌和尺寸分布,探讨了稀土处理后钢中的夹杂物形成、变化规律。结果表明:试验条件下,最佳的稀土合金添加数量为0.6~0.9 kg/t。经过合适的稀土处理后,可以有效抑制尺寸相对较小的、不规则的AlN、MnS复合夹杂生成,促进钢中微细夹杂物的聚合、上浮,钢质纯净度得到明显提高。此时,钢中全氧含量最低,脱硫效果最佳,钢中的夹杂物主要是尺寸相对较大的、近似球形或者椭球形的稀土类夹杂。 Based on the industrial production of non-oriented silicon steel,the experiment on RE treatment during the RH refining process was studied.The morphology and the size distribution were observed for the steel specimens treated with different RE treatment conditions.Further more,the formation and change of inclusions of final steel sheets after RE treatment were discussed.The results show that the suitable RE added amount was 0.6~0.9 kg/t.After the suitable RE treatment,the formation of AlN and Mn...
CN202110458845.5一种提高硅锰镇静硅钢浇注性的生产方法
本发明提供一种提高硅锰镇静硅钢浇注性的生产方法,属于钢铁冶炼技术领域。其生产流程包括:转炉冶炼→RH真空精炼→连铸。转炉出钢严格控制下渣量,加石灰、渣面脱氧剂调渣;RH真空精炼脱碳结束后,先加入低碳低硫硅铁脱氧,再加入金属锰、磷铁等进行合金化,同时向钢包渣面加入低碳钢渣面脱氧剂对炉渣进行改质,待钢水成分全部命中后加入钙镁铁合金,循环3‑5min后净循环处理6‑10min,破空出钢;连铸采取保护浇注,浇注过程选用塞棒头中Al2O3≥80%、C≤10%、SiC含量8‑15%、气孔率≤12%,质量密度≥2.9g/cm3的塞棒进行控流,连浇炉数≥15炉/中包。本发明可以显著改善浇注过程塞棒头侵蚀问题,提高连浇炉数,降低生产成本。
基于CSP工艺取向硅钢初次再结晶晶界特征对宏观织构的影响
利用背散射衍射技术(EBSD)和XRD,研究了两段式脱碳退火工艺对取向硅钢纵截面初次再结晶的微区取向、取向差分布、特殊晶界(CSL)及高温退火试样高斯织构。分析了初次再结晶晶界特征对取向硅钢高温退火后宏观织构的影响。结果表明:初次再结晶的纵截面基体中Σ3和Σ5晶界使得高斯晶粒有着较高的迁移率,在高温退火时借助20o~45°的大角度晶界的界面能吞并周围{111}<112>晶粒迅速长大,形成密度水平较高的高斯织构。 Micro area orientation of primary recrystallization,the misorientation distribution,special boundaries under different two-stage decarburization annealing and the Goss texture under high temperature annealing the longitudinal section of grain-oriented silicon steel were detected by electron back scattering diffraction(EBSD) and X-ray diffraction(XRD).The effect of primary recrystallization grain boundary on macrotexture after high temperature annealing was analyzed.The results show that the Σ3 a...
一类非线性系统控制方法在硅钢生产上的应用
硅钢工业退火炉温度控制具有强耦合、纯滞后、多扰动等特点,它的控制方法代表着一类非线性系统控制的解决方法。以硅钢工业退火炉温度为控制对象,在双交叉限幅控制的基础上引入了智能学习系统,形成了基于智能学习系统的双交叉限幅控制方法来解决此类非线性系统的控制问题,并通过模块化的编程来实现其功能。结果表明:与传统的PID控制相比,该控制方法的控制精度、抗扰性等控制指标有明显提高,是解决此类非线性控制的一种有效方法。 The temperature control of silicon steel industrial annealing furnace has the features of strong coupling,pure lag,multidisturbance. The control method represents the solution of a class of nonlinear control systems. The control object is the temperature control of silicon steel industrial an-nealing furnace, the intelligent learning system based on Double Across Limit Control is introducedand used to solve control problem of this kind of nonlinear system, and the module programming isused to re...
硅钢级氧化镁颗粒度检测工艺的研究
通过对激光粒度分析仪测量硅钢级氧化镁(MgO)的分析条件进行优化,如分散介质、分散方式、样品预处理、仪器暗淡度等,探讨了硅钢级MgO粒度范围测量重现性较好的试验方法,满足硅钢生产过程控制对MgO粒度的要求。 The analysis condition of the laser particle size analyzer on grain oriented silicon-steel grade magnesium oxide is optimized,including the dispersion medium,dispersion methods,sample preparation,and instrument obscuration,etc.Therefore,particle size measurement with good reproducibility for silicon-steel magnesium oxide is discussed,which may meet the requirement of MgO particle size for silicon-steel process control.
CN202180038812.3用于对非晶粒取向的电工钢带进行再结晶退火的方法
本发明涉及一种在连续的退火和覆层线(1)中对非晶粒取向的电工钢带(2)进行再结晶退火的方法,其中电工钢带(2)在感应炉(5)中以至少80K/s的加热速率加热到至少680℃的温度,并且然后在可能的第二连续炉(8)中以最大20K/s的加热速率加热到至少820℃的温度,其中在感应炉(5)上游将电工钢带(2)首先经由第一连续炉(3)以至多60K/s的加热速率加热到至少300℃的温度。
CN202110876533.6高效无取向硅钢极薄带的工业连续化生产方法
本发明公开了一种高效无取向硅钢极薄带的工业连续化生产方法,其包括异步轧制、脱脂、热处理、急速冷却、涂绝缘层、烘干烧结、卷取收集各工序;其中,异步轧制中的异步比为1:1.05~1:1.24;脱脂、热处理、急速冷却、涂绝缘层、烘干烧结、卷取收集工序为连续化生产工艺;热处理工序中,第一步为预热,预热温度为500℃~720℃,预热时间20秒~125秒;第二步为相变热处理,相变热处理温度为840℃~940℃,相变热处理时间100秒~600秒;急速冷却工序中,30秒内将钢带温度降温至350℃以下。优点在于:实现工业化连续生产无取向硅钢极薄带,有效提高产能,生产的无取向硅钢极薄带具备高磁感、低铁损等磁性能。
宝钢无取向电工钢发展历程及生产技术进步
简要介绍了宝钢无取向电工钢的发展历程、产品大纲、电磁性能控制情况,以及高附加值新产品的开发、应用情况。概述了近年来宝钢无取向电工钢生产技术进步,主要包括夹杂物控制技术、连轧机高牌号硅钢制造技术、同板差控制技术、环保涂层开发技术等。 This paper briefly summarizes the development history, product catalogue, and magnetic properties of non-oriented electrical steel sheets at Baosteel, as well as the development and application of high-value-added steel grades. Recent advances in manufacturing electrical steel sheets are also introduced, including technologies for controlling inclusion, producing high-grade steel strips by a tandem rolling mill, and controlling the transverse thickness difference of steel sheets, as well as the ...
正火对双辊薄带连铸5.28%Si-1.11%Al无取向高硅钢磁性能的影响
采用双辊薄带连铸工艺试制了2.6 mm厚5.28%Si-1.11%Al高硅钢薄带,对比了1050℃×5 min正火及不正火铸带280℃冷轧至0.5 mm后,再经900~1100℃退火的磁性能。结果表明,高硅钢铸带显微组织为等轴晶组织,正火后铸带边部晶粒长大,中心层晶粒变化较小。成品中析出物主要为较粗大的AlN和AlN+MnS复合析出物,尺寸为0.5~2.5μm。与不正火试样相比,正火试样成品铁损大幅降低,磁感小幅下降;随退火温度的升高,两种工艺下铁损和磁感都是先降低后升高,在1050℃出现最低值。 2.6 mm thickness 5.28% Si-1.11% Al non-oriented high silicon steel was produced by twin roll thin strip casting.Magnetic property of the strip un-normalized and normalized at 1050 ℃×5 min was contrasted after cold rolled to 0.5 mm at 280 ℃ and 900-1100 ℃ final annealing.The results show that microstructure of the strip is equiaxed crystal.The surface grain is coarsened and the center layer grain has little change of the normalized strip.The main precipitates are AlN and MnS+AlN with 0.5-2.5 μm s...
冷轧取向硅钢工程混凝土结构裂缝控制施工技术
冷轧取向硅钢工程中有很多的超长、大体积以及薄壁的混凝土结构,裂缝控制是土建施工的关键。在工程中,按照\"抗放兼施、先放后抗、以抗为主\"的原则,采用\"无缝分块跳仓法\",防止超长混凝土结构收缩产生裂缝;在隧道和池体的底板与墙板施工中,采用\"整体浇筑\"法,避免了墙板因约束应力而产生的裂缝。 In the Cold-rolled grain-oriented silicon steel project,there are many overlength,bulk mass,thin-walled concretes structures,how to control the crack is the key of civil engineering construction.In these projects,according to the principle of\"release with resist,resist before release,resist is dominant \",the crack of the over-long structure and shrinkage can be prevented by the method of\"seamless block skip bin \".In the construction of the bottom plate and wall of the tunnel and the pool,the cra...
CN202110699437.9一种高硅钢的电渣重熔生产方法
一种高硅钢的电渣重熔生产方法,电渣重熔过程渣系组成为,按重量计,CaF255%~59%、Al2O326%~30%、CaO7%~10%、SiO21%~9%,所述高Si钢,按重量计,钢中含有Si0.5%~2.0%,Al0.01%~0.05%。采用本专利设计的渣系成分配比,保护气氛电渣的情况下,可有效控制Si含量0.5‑2.0%的高Si钢电渣过程不增铝。

