钢厂
日本取向电工钢生产工艺最新研发进展
根据相关的取向电工钢典型专利技术,概述了日本高磁感低铁损取向电工钢低温板坯加热、抑制剂合理调节、关键成分Mn、C、Sn和Sb调节与利用、新型退火剂和绝缘溶液的制备及细化磁畴等生产工艺最新动态和进展情况,并提出了国内企业申请取向电工钢专利时应当借鉴之处。 According to related typical patent technology for grain-oriented electrical steel sheets,the recent trends and progress situation for production process of grain-oriented electrical steel sheets with high magnetic flux density and low core loss in Japan are summarized including low temperature slab heating,suitably regulating inhibitors,adjusting and utilizing key element Mn,C,Sn and Sb,manufacturing for new annealing agent and insulating solutions,and fining magnetic domain,and some suggestion...
取向硅钢初次再结晶退火工艺正交试验
以试验室模拟CSP工艺生产的Fe-3Si热轧钢带为研究对象,采用正交试验及方差分析的方法,研究了取向硅钢初次再结晶退火工艺对高温退火后获得锋锐的高斯织构的影响。结果表明:取向硅钢两段式初次再结晶脱碳退火工艺参数加热段保温时间及加热温度是高温退火后获得锋锐高斯织构的主要影响因素,其可信度分别在90%和85%以上;在本试验条件下,通过正交试验获得的最佳退火工艺为:冷硬板经600℃保温3 min和850℃保温6 min。 Fe-3Si hot rolled strip was produced by simulating CSP technology in the laboratory.Orthogonal experiment and analysis of variance were carried out to investigate the influence of primary recrystallization on the sharp Goss texture of the oriented silicon steel.The results show that holding time of the heating section and the heating temperature for a sharp Goss texture of the samples annealed has important implications in this experiment conditions,the two-step decarburization annealing process...
CN202122558770.6硅钢片组扣件自动压平装置
本实用新型公开了一种硅钢片组扣件自动压平装置,包括:定位单元,定位单元包括转盘、校位板和第一驱动组件,第一驱动组件连接并驱动校位板沿竖直方向运动,校位板滑动连接有第一校位柱,第一校位柱相对转盘偏心布置;第一推送单元,位于转盘的一侧,第一推送单元包括第一推送气缸和第一推块,第一推送气缸连接并驱动第一推块沿水平方向运动;冲压单元,位于转盘背离第一推送气缸的一侧,冲压单元包括第二驱动组件和冲压柱,第二驱动组件连接并驱动冲压柱沿竖直方向运动。转盘、校位柱和第一驱动组件配合,周向定位硅钢片组,再通过冲压柱将凸出于硅钢片组的扣件压平,完成硅钢片组的整形,整体更为美观,方便后续的装配使用。
CN202111366108.9一种精确控制高磁感取向硅钢连铸坯Als成分的方法
本发明公开了一种精确控制高磁感取向硅钢连铸坯Als成分的方法,本发明涉及的主要是高磁感取向硅钢生产过程的连铸工艺环节,负责将高温液态钢水浇注凝固成固态连铸坯。通过采取控制大包下渣、加入足量中间包覆盖剂、采用长水口+石墨垫圈+氩封保护浇注等方法,将精炼结束到连铸过程Als降低量稳定控制在0.0030~0.0045%范围内,稳定了二次氧化程度。通过采用本方法生产的连铸坯Als含量稳定在0.0245~0.0275%范围内,为提高取向硅钢产品的磁感和铁损性能奠定坚实的基础保障。
二次冷轧中间退火对基于CSP工艺的取向硅钢组织及织构的影响
在实验室模拟CSP工艺条件下制备了取向硅钢,研究了二次冷轧中间退火工艺对组织和织构的影响。结果表明,中间退火温度对取向硅钢脱碳,高温退火组织及织构均产生明显影响。经940℃中间退火后,取向硅钢脱碳再结晶晶粒较850℃中间退火的多,且再经高温退火处理后,晶粒粗化,最大晶粒尺寸达4.8 mm;高斯织构组分密度达27.00,较850℃中间退火试样高。 Grain-oriented silicon steel was prepared by simulated CSP technology in laboratory. Effects of secondary cold-rolled intermediate annealing on microstructure and texture were studied. The results show that intermediate annealing has obvious effects on the microstructure and texture of the steels after decarburization annealing and high temperature annealing. After intermediate annealing at 940 ℃,recrystallized grain of decarburization annealed steel is more than that of intermediate annealed at...
高牌号无取向电工钢热轧板常化退火组织的EBSD分析
借助于EBSD对比研究了常化退火对高牌号无取向电工钢热轧组织和织构演变的影响,分析了常化退火对热轧板各厚度层织构的演变规律。结果表明,常化退火改善了热轧组织的均匀性,并弱化了热轧变形的γ纤维织构。升高常化退火温度,可增大热轧板的晶粒尺寸,提高{100}和{110}织构组分占有率,有利于提高无取向电工钢成品板的磁性能。 Effects of normalizing annealing on microstructure and texture of high-grade non-oriented electrical steel hot-rolled sheet were investigated by EBSD. Emphasis was put on the effects of normalizing annealing on texture evolution in the sheet thickness. The results show that the hot-rolled microstructure homogeneity is improved and the γ-fiber texture is weakened by normalizing annealing treatment. The grain size of hot-rolled sheet and intensity of the {100} and {110} favorable texture can be in...
普通冷轧取向硅钢中间完全脱碳退火工艺的确定
为了确定普通冷轧取向硅钢最优的中间完全脱碳退火工艺,在其一次冷轧后进行5种不同工艺的脱碳退火处理,借助扫描电镜及电子背散射衍射技术研究了不同工艺脱碳退火后的组织、织构和脱碳效果。结果表明:经5种工艺脱碳退火处理后,初次再结晶的平均晶粒尺寸均约为19μm,且不随退火温度和时间的变化而变化;经840℃×10min工艺退火后的晶粒最均匀,高斯织构位向更准确,高斯织构面积分数最多,为3.1%,可将碳脱至0.003 5%。 In order to determine the optimal intermediate complete decarburizing annealing processes for common grain-oriented(CGO)silicon steel,five kinds of intermediate decarburizing annealing processes were conducted,the microstructure,texture and decarbonization after different decarburizing annealing processes were studied by scanning electron microscopy and electro back-scattered diffraction(EBSD)technology.The results show that the average grains sizes of primary recrystallization were about 19μm a...
CN202110760894.4一种显示取向硅钢高温退火试样显微组织的方法
本发明公开了一种显示取向硅钢高温退火试样显微组织的方法,其主要流程为:取样→制样→腐蚀→金相观察;本发明提供的方法显示的试样晶界清晰完整,达到人工和金相分析软件的评级要求,对于精确测量取向硅钢显微组织和磁性能分析提供了更加可靠的条件。
节能电机用无取向电工钢带退火工艺的试验与应用
针对节能电机对无取向电工钢在磁性能方面的特殊要求,采用普通W600牌号的热轧板为原料,通过大量的现场工艺试验,研究总结出了\"超低张力\"的运行工艺、\"先快后慢\"的加热工艺、\"先湿后干\"的退火脱碳工艺、\"先缓后急\"的冷却工艺,生产出P1.5/50≤4.0 W/kg、B50≥1.70 T的冷轧电工钢产品,满足了节能电机的要求。 Based on the special requirements of no-oriented electrical steel for saving energy motor in magnetic aspects,using common W600 brand of hot rolled plate as raw material,through a large number of real tests,an ultra-low tension process,heating process which was quick at first and then slow,annealing decarburization process which was dry after the first wet,and a cooling technology of \"slow after the first urgent\" were concluded.Electrical steel product with P1.5/50≤4.0W/kg,B50≥1.70T was produced...
CN202011486898.X高牌号无取向硅钢及其生产方法
本发明揭示了一种高牌号无取向硅钢及其生产方法。所述无取向硅钢的化学成分以质量百分比计包含:C:0.002~0.004%,S≤0.003%,Si:1.4~1.7%,Mn:0.7~0.95%,P≤0.03%,Sn:0.015~0.035%,11×([Si]‑1.4%)=14×([Mn]‑0.7%)。所述无取向硅钢的生产方法中,连铸坯加热温度1120~1150℃,精轧终轧温度为890±15℃,最后一道次精轧的压下量≥30%且最后两道次精轧的总压下量≥50%,卷取温度650±20℃;在酸连轧之前不需要进行常化处理,且所得无取向硅钢的磁性能佳,表面无瓦楞缺陷,满足低成本高牌号无取向硅钢的需求。
CN202111220995.9一种冷轧取向硅钢EBSD用样品电解抛光制样方法
本发明公开了一种冷轧取向硅钢EBSD用样品电解抛光制样方法,包括:S1.机械抛光,切取10mm*10mm规格试样用超声仪清洗,在不同粒度的砂纸上预磨后在金相试样抛光机上抛光至镜面;S2.电解抛光,利用struerslectropol‑5型电解抛光机对机械抛光好的试样进行电解抛光;S3.EBSD检测。本发明主要解决现有设备技术条件下如何得到高质量的EBSD检测技术样品的问题,适用于大批量冷轧取向硅钢的EBSD样品制备,发明本方法后实验过程简单快捷,节约了实验时间和成本。

