钢厂
球刻痕法对高磁感取向硅钢磁性的影响
试验研究了球刻痕法对高磁感取向硅钢的铁损、矫顽力、相对磁导率、巴克豪森噪声等磁学性能的影响.研究结果表明:经过球刻痕处理后,高磁感取向硅钢的铁损明显降低,矫顽力下降,8 mm球刻痕过后铁损值与矫顽力分别下降16.2%和14.7%,且铁损和矫顽力均随刻痕间距降低而减少.刻痕后的高磁感取向硅钢磁导率在高磁感应强度下明显上升,刻痕后巴克豪森噪声值明显降低,经过对比分析确定8 mm为球刻痕的最佳刻痕间距.从磁畴观察、细化磁畴的原理等方面解释了细化磁畴对高磁感取向硅钢性能的影响原因. The effects of the ball scribing on magnetic properties of high permeability grain-oriented silicon steels,including the iron loss,coercive force,relative permeability,and Barkhausen noise were investigated. The results showed that the iron loss and coercive force of the high permeability grain-oriented silicon steels apparently decreased 16. 2% and 14. 7% respectively after 8 mm ball scribing and they both decreased with the decrease of the scribing spacing at the same magnetic flux density. At...
ZnO对无铬无取向硅钢绝缘涂层性能的影响研究
主要研究了氧化锌对以Al(H2PO4)3为基料的无铬无取向硅钢绝缘涂层各项性能的影响.用盐雾实验和动电位极化研究了不同氧化锌含量对硅钢绝缘涂层的耐蚀性和电化学行为的影响.采用SEM和体视显微镜对涂层的表面形貌和附着性能进行研究.结果表明,氧化锌含量为4.0%时,氧化锌能完全中和涂层表面的游离磷酸,涂层的耐蚀性和附着性最好;氧化锌含量过少或过多时,涂层的耐蚀性和附着性都较差. This paper studies the influence of zinc oxide on the performance of chromium-free non-oriented silicon steel insulating coating which based on aluminum dihydrogen phosphate.Salt spray experiment and potentiodynamic polarization were used to study the influence of zinc oxide content on the corrosion resistance and electrochemical behavior of the insulation coating of silicon steel.The surface morphology and adhesion of coating were tested by SEM and stereo microscope.The results show that when t...
成品第二次退火工艺对高牌号无取向电工钢35W300组织和性能的影响
对高牌号无取向电工钢35W300的成品进行了第二次退火,对第二次退火后的成品性能、纵横向磁性能差异和组织变化进行了分析。结果表明,随着第二次退火温度的升高,晶粒长大,磁性能优化。铁损平均值下降0.087 5W/kg,磁感平均值升高0.008T。第二次退火温度为820℃的产品的磁性能能够满足用户使用要求。 The product of high grade non-oriented electrical steel 35W300 was annealed at the second time.Microstructure,the difference of magnetic properties in the vertical and horizontal and were studied.The results show that the grain grew up and magnetic properties optimized with the increase of annealing temperature for the second time.Iron loss average declines in 0.0875 W/kg,magnetic induction average increases 0.008 T.The magnetic properties can meet the requirements of users at the second anneali...
CN202122192936.7一种硅钢片铁芯的装配工装
本实用新型涉及硅钢片铁芯装配组件技术领域,公开了一种硅钢片铁芯的装配工装,包括装配组件,所述装配组件的内部上方安装有液压伸缩杆,所述液压伸缩杆的底端固定连接有压板,所述压板的表面开设有孔槽,所述装配组件的底端安装有铁芯,且铁芯的顶端贯穿孔槽的内部,所述铁芯的外部套设有硅钢片,所述硅钢片的外壁对称设有限位辊,所述装配组件的内壁对称安装有电动滑台,且电动滑台的内部设有滑块,本实用新型通过在液压伸缩杆的顶端安装有压板,并且压板的表面开设有与铁芯相匹配的孔槽,液压伸缩杆带动压板升降,对硅钢片进行压实,减少硅钢片之间的缝隙,使得硅钢片之间连接的更加紧凑,减少了工作人员的劳动量。
电感耦合等离子体质谱法测定硅钢中痕量铜和镍
研究了应用电感耦合等离子体质谱法(ICP-MS)测定硅钢中痕量铜和镍的分析方法。采用硝酸分解样品,通过内标校正和基体匹配消除了基体干扰的影响,同时根据测量时存在的质谱干扰情况,选择同位素65Cu和60Ni作为测定元素和通过调节仪器参数使双电荷离子的产率最低,以减少带来的干扰。该方法用于硅钢中痕量铜和镍的测定,所得的结果与ICP-AES法测定结果完全吻合,各元素测定结果的RSD值小于5%,加标回收率为97.3%~100.3%。 A method for the determination trace copper and nickel in silicon steel by inductively coupled plasma mass spectrometry(ICP-MS) was studied.The samples were dissolved in HNO3.The effect of matrix interference was eliminated by internal standard correction and matrix matching.Meanwhile,according to the mass spectral interferences in determination,the isotopes including 65Cu and 60Ni were used as measuring elements.The yield of double-charge ions were minimized by adjusting instrumental parameters...
电工钢柱状晶热、冷轧时晶界作用分析
利用XRD和EBSD研究了长轴分别平行于轧向(RD)、横向(TD)和轧面法向(ND)的柱状晶样品在热轧、冷轧及退火过程中的组织、织构演变规律,并分别从几何诱导和取向诱导两个方面分析了晶界的交互作用.结果表明,热轧时由表面摩擦剪切作用引起的组织和织构梯度直接影响并遗传给后续冷轧及退火样品.热轧后,不同样品的初始晶粒形状各向异性差异消失,形成相同的各向异性晶界组织,但晶体学各向异性发生改变,导致随后冷轧、退火组织及织构的变化均不同于直接冷轧的柱状晶样品.研究中特别关注了对磁性能有利的{100}取向区域与晶界的关系. Columnar grains show their special characteristics of morphological and crystallographic anisotropies, and thus markedly influence the microstructure and texture evolution during rolling and annealing process in electrical steel. The rolling and annealing microstructure and texture of three columnar grained samples with the long axes arranged along different directions were investigated by means of XRD and EBSD techniques, and the effects of columnar grain boundaries were analyzed from the view ...
CN202110852462.6一种生产取向硅钢的氧化镁涂层烘烤质量控制方法
一种生产取向硅钢的氧化镁涂层烘烤质量控制方法,通过对带钢的实时温度测量建立对烘烤输出功率的实时反馈调节,据此形成基于烘烤输出功率的烘烤质量的实时控制。本发明的一种生产取向硅钢的氧化镁涂层烘烤质量控制方法,通过在烘烤炉出口的带钢上方增加一套可在带钢横向方向移动的在线板温计,基于在线板温检测值对烘烤炉状态进行监控,并建立烘烤输出功率控制系统实时调整,使得氧化镁涂层烘烤质量均匀,提高取向硅钢产品质量稳定性,节省能源消耗。
CN202111200887.5一种改善表面麻点缺陷的薄规格中低牌号无取向硅钢及其生产方法
本发明提供一种改善表面麻点缺陷的薄规格中低牌号无取向硅钢及其生产方法,成分C≤0.0025%,1.2≤Si≤1.65%,0.25%≤Mn≤0.35%,0.06%≤P≤0.11%,0.1%≤Als≤0.2%,S≤0.0025%、N≤0.0025%,Ti≤0.0025%,其余为Fe及不可避免的杂质。与现有技术相比,本发明采用较低氢气浓度,防止炉内氧化铁皮还原,减轻碳套辊的腐蚀程度,减少碳套辊结瘤率,改善带钢表面质量;采用合理合金成分设计,提高带钢的力学强度,降低碳套辊结瘤对带钢表面的影响程度,改善带钢表面质量。产品厚度为0.35mm,板面麻点发生率降低,无手感,且辊身周长周期范围内麻点个数≤5个。
电工钢中柱状晶尺寸及退火工艺对{100}织构的影响
利用EBSD技术研究了电工钢中不同的柱状晶尺寸及退火工艺下{100}织构的演变规律。结果表明,初始晶粒尺寸的影响最显著。细小柱状晶热轧后经过常化处理,组织已均匀,但中心层有强{100}织构。粗大柱状晶中{100}织构的遗传性强,常化及中间退火后,中心层仍有粗大的以{100}取向为主的晶粒;脱碳退火后才能完成组织均匀化和织构梯度的弱化。常化时的升温速度也对织构演变存在影响,低的升温速度有利于{100}织构的保留,但升温速度的影响没有初始晶粒尺寸及退火次数的影响显著。细小柱状晶样品经过热轧及三次退火工艺适合制备取向电工钢。 Evolution of {100} texture of different columnar grains and annealing process was investigated in electrical steels with the help of EBSD technique.The results show that the effect of initial grain size is the strongest.The initial fine-grained specimen shows uniform microstructure after the normalizing process,while {100} grains appear preferentially in the central layer of sheets.The heredity of {100} texture in the initial coarse-grained specimen is more significant.{100} mainly-oriented coar...
CN202110778749.9硅钢产品生产方案的智能设计评估方法
本发明公开了一种硅钢产品生产方案的智能设计评估方法,包括以下步骤:1、采集数据,并集成用户数据、实验室研发数据和大生产数据;2、构建用户数据主题、实验室研发数据主题和大生产数据主题;3、输入硅钢产品的种类、规格和性能需求的需求信息,并根据需求信息生成若干个硅钢产品的生产方案,生产方案包括优化产品的生产方案和新产品的生产方案;4、多维度综合评估步骤3中生成的每个硅钢产品的生产方案,得到硅钢产品生产方案的绿色设计指数,并根据绿色设计指数推荐生产方案。本发明基于产品设计需求,融合实验研发数据和大生产数据,生成并评估产品设计方案模型,缩短研发周期,提高研发效率。
CN202080089018.7取向电工钢板及其磁畴细化方法
根据本发明的一个实施例的取向电工钢板,其中存在于电工钢板表面的沟槽以及与沟槽底部相连的再结晶和其他再结晶的平均取向度差为0.5°至10°。
电脉冲对取向硅钢凝固组织的影响研究
对取向硅钢熔融态钢液进行处理,对比研究了不同脉冲参数的作用效果。结果表明,电脉冲对钢锭晶粒组织具有明显的细化作用,凝固组织等轴晶比例大幅上升。在脉冲电容、频率、处理时间和电压中,影响等轴晶比例的最显著性因素为脉冲频率;最优正交实验参数为:电容1 200μF,脉冲频率1 Hz,处理时间5 s,脉冲电压800 V;随着输入能量的增大,等轴晶率先增大后减小,脉冲输入能量为某值时,等轴晶率最大,通过经典形核理论和热力学对这一现象进行了解释。 Research on the influence of the electric pulse on the solidification structure of oriented silicon steel was preformed.Electric pulses in different parameters were applied to molten steel and results were compared.The result shows that solidification structure of oriented silicon steel can be improved by the electric pulse,and the equiaxed crystal ratio increases obviously.Among the four parameter factors of electric capacity,frequency,applied time and voltage,the most effective factor is frequ...

