钢厂
电动汽车电机用电工钢疲劳性能测试技术研究
电动汽车电机在高速旋转时承受离心力和电磁力的作用,在进行电机转子设计时,既要考虑电磁性能,还要考虑机械性能。对电机转子受力情况进行了综述,分析了转子用电工钢疲劳性能参数的重要性,详细阐述了试样抛光、表面处理、试样的对中和安装对测试结果的影响。 The motor of electric vehicle bears big force for high speed rotors,mainly including centrifugal and electromagnetic forces.The magnetic and mechanical aspects of the electrical steel are crucial to machine design.In this paper,the forces applied on the motor were summarized and importance of fatigue properties was analyzed.The influence of specimen polish,surface treatment,alignment and installation on fatigue testing result were represented in detail.
铝和铬在无取向电工钢晶粒长大过程中对晶界的作用
研究了铝和铬元素在无取向电工钢晶粒长大过程中对织构及晶界变化的影响规律。试验结果表明:电工钢在晶粒长大过程中的主要织构组分均为{111}<112>。在晶粒生长期间,不加铝的1号试样中,{111}<112>、{111}<110>织构组分强化,而{100}<001>织构组分弱化;与1号试样相比,在加入0.2%的铝(质量分数,下同)的2号试样中,{111}<112>、{111}<110>织构组分强化(增加)的速率下降,{100}<001>织构组分变化不明显,甚至稍有增加。在含铝的试样中再加入0.3 5%的铬之后(3号试样),{111}<112>{、111}<110>和{100}<001>织构组分的变化规律与1号试样相似,但当电工钢中加入0.72%的铬之后(4号试样),上述3种织构组分的变化规律与2号试样相似。对于在晶粒生长期间持续变化的3种织构组分而言,1号试样的{1 1 1}<112>和{111}<110>织构组分的高(低)取向差角度晶界频率下降(... The effect rule of Aluminm and Chromium on texture and grain boundary transformation in the nonoriented electrical steel during grain growth was investigated.The experimental result shows that the main texture component is {111}<112> in the electrical steel.The {111}<112> and {111}<110> components in specimen 1 without Alumium were strengthened during grain growth whereas {100}<001> component was weakened.But the growth rate of {111}<112> and {111}<110> compon...
“双碳”大背景下的中国电工钢走势
阐述了电工钢在\"双碳\"中的作用,强调了电工钢的生产工艺技术及在减少碳排放、降低能耗中的作用,对下游能效升级带来明显的节能及降碳成果。同时,分析了2021年电工钢的生产运行情况,介绍了电工钢的未来发展,并针对如何减少碳排放以及生产更多的更低铁损、更高磁感的电工钢谈了几点启示。 The effects of electrical steels on carbon peak and carbon neutralization were expounded,especially on the achievements of obvious energy saving and carbon reduction to the downstream energy efficiency upgrading bringing from the production technology of electrical steels and their effects to reducing carbon emission and energy consumption.Meanwhile the production situation of electrical steels in 2021 was analyzed,and the future development of electrical steels was introduced,and some advices w...
硅钢级氧化镁颗粒度检测工艺的研究
通过对激光粒度分析仪测量硅钢级氧化镁(MgO)的分析条件进行优化,如分散介质、分散方式、样品预处理、仪器暗淡度等,探讨了硅钢级MgO粒度范围测量重现性较好的试验方法,满足硅钢生产过程控制对MgO粒度的要求。 The analysis condition of the laser particle size analyzer on grain oriented silicon-steel grade magnesium oxide is optimized,including the dispersion medium,dispersion methods,sample preparation,and instrument obscuration,etc.Therefore,particle size measurement with good reproducibility for silicon-steel magnesium oxide is discussed,which may meet the requirement of MgO particle size for silicon-steel process control.
高硅FeSi合金层对普通取向硅钢磁性能的影响
目的提高硅钢的磁性能。方法采用多弧离子镀技术,在普通取向硅钢薄板两面沉积高硅FeSi合金层制得高硅梯度硅钢,并进行热处理,观察其显微组织,测量磁性能。结果退火态高硅梯度硅钢表面的高硅FeSi合金层与基底结合紧密,均匀致密。高硅梯度硅钢中硅含量呈梯度分布,最表层硅质量分数为11.0%,随着深度增加,硅含量逐渐降低,在距表面20μm处硅质量分数仍能达到6.5%。沉积态高硅梯度硅钢的电阻率ρ、低频铁损P10/50、高频铁损P10/1k及磁感应强度B8分别为68.6μΩ·cm,0.82W/kg,83.3 W/kg和1.73 T,退火后分别为63.1μΩ·cm,0.44 W/kg,54.38 W/kg和1.89 T。结论由于表层高硅FeSi合金层的存在,梯度高硅钢的低频磁学性能良好,但高频损耗需进一步改善。 Objective To improve the magnetic properties of silicon steel. Methods FeSi alloy coatings with high-silicon content were deposited on the surface of common grain-oriented silicon steel by cathodic arc plasma evaporation,and then a kind of high silicon gradient steel was prepared. The morphologies,content and magnetic properties of the samples were tested. Results FeSi alloy coatings were featured with compact microstructures and excellent adhesive quality with the substrates. The silicon conten...
表面机械研磨/异步轧制无取向硅钢薄带的渗硅行为
对w(Si)=3%无取向硅钢进行表面机械研磨处理(SMAT)和异步轧制(CSR),获得表面纳米结构,再进行550~650℃、4 h固体粉末渗硅处理,用透射电镜(TEM)、扫描电镜(SEM)和X射线衍射仪(XRD)研究表层组织演变。结果表明:经过SMAT后,w(Si)=3%无取向硅钢表面形成了等轴状、取向呈随机分布的、晶粒尺寸为10 nm的纳米晶组织;异步轧制后,表面纳米晶组织保持不变;550~650℃、4 h渗硅处理后,SMAT+CSR样品表面形成化合物层,其厚度随着温度的升高由17μm增加到52μm;化合物层由Fe3Si和FeSi相组成. Nanostructured surface layer was fabricated on a 3%(mass fraction) non-grain oriented silicon steel by means of surface mechanical attrition treatment(SMAT) and cross-shear rolling(CSR),and then a solid powder siliconizing treatment was carried out for the SMAT+CSR sample at 550~650 ℃ for 4 h.The microstructural evolution was examined by using transmission electron microscopy(TEM),scanning electron microscopy(SEM) and X-ray diffraction(XRD).Experimental results show that: equiaxed nanocrystallin...
CN202110254375.0一种预判取向硅钢冷轧脆断发生的方法
本发明提出一种预判取向硅钢冷轧脆断发生的方法,将酸洗带头20‑30cm进行剪切取样,在取到的样板上面注明工作侧和传动侧;将取好的样板送至焊缝检测冲压机处,通过冲压机对样板进行冲压,根据不同钢带厚度,设定不同冲孔机压力,对样板进行冲压后,通过观察裂纹形貌,预判常化卷在冷轧轧制过程中是否会发生脆断,本发明使带钢在冷轧前能够制定相应的对策措施,从而降低冷轧断带所产生的损失。
CN202111156354.1一种提高低温高磁感取向硅钢附着性的方法
本发明涉及一种提高低温高磁感取向硅钢附着性的方法,该方法在现有低温高磁感取向硅钢连续式脱碳退火炉中,通过在脱碳退火前区通入氮气、氢气干式混合气,在脱碳退火后区通入氮气、氢气湿式混合气进行脱碳,在渗氮区通入氮气、氢气湿式混合气及氨气进行渗氮,解决了低温高磁感取向硅钢附着性不好的难题。本发明方法提高了钢中总氧量、增加了氧化层厚度、改善了氧化层结构,经高温退火后生成了致密的硅酸镁底层,附着性大幅提高,测试结果均在C级以上,大部分样品在B级以上。
CN202110347327.6改善含Cu高强度无取向硅钢冷轧质量的方法
本发明涉及无取向硅钢生产技术领域,公开了一种改善含Cu高强度无取向硅钢冷轧质量的方法,包括如下步骤:A)含Cu高强度无取向硅钢热轧卷化学成分(wt,%):Si:2.0~3.5%,Als≤1.5%,Cu:1~3%,其他为Fe,Als,Mn以及不可避免的杂质元素,对热轧卷进行常化酸洗处理,常化温度T常满足:T常≤1620‑(0.5Als+1.5Si+Cu)%×104,单位℃;B)将常化后的热轧卷在电磁感应加热炉内进行加热;C)在冷轧机组开卷机进行开卷,冷轧第一道次开卷温度T冷轧满足:1.5×(Si+Cu)%×103‑T室温≤T冷轧≤40+2×(Si+Cu)%×103,单位℃,式中,T室温为室温;D)按照4‑6道次冷轧到目标厚度。本发明改善含Cu高强度无取向硅钢冷轧质量的方法,在采用传统常化工艺路线,保证较高的强度和磁性水平前提下,改善冷轧质量,提高成品成材率。
CN202110518561.0一种高牌号硅钢的穿带激光焊接方法
本发明公开了一种高牌号硅钢的穿带激光焊接方法,包括:将焊缝中硅含量降低到Si焊<1.9%。采用激光+填丝焊接,填丝ER50‑6碳钢焊丝;根据焊缝截面积和激光焊接速度;激光填丝焊接时,激光线能量应足够大,达到填丝在熔池中充分混合,均匀分布,不至于填丝的成分浮在熔池的上半部分。采用此方法使焊缝组织从粗大铁素体变成细小、致密的无碳贝氏体,晶内沉淀相和晶间脆性相相对大幅减少,提高了焊缝韧性和成形性能,保证了高硅硅钢带的穿带焊接和连续生产。
化学气相沉积法制备6.5%Si高硅钢的研究
采用化学气相沉积(CVD)渗硅处理工艺连续制备6.5%Si高硅钢,具有优质的软磁性能,通过理论研究化学反应并且用简单的试验设备做进一步的探讨。根据试验的结果对连续制备6.5%Si高硅钢的CVD工艺构造提出全面、有效的建议,实现制备6.5%Si高硅钢系统。 CVD method for continuously manufacturing 6.5%Si Steel Sheet has excellent soft magnetic.Carried out a theoretical study of related chemical reaction and performing basic research with a simple test apparatus.Based on the results,finally proposed an overall process configuration to realize such a production-CVD method for continuously manufacturing 6.5%Si Steel Sheet.

