钢厂
硅钢级氧化镁颗粒度检测工艺的研究
通过对激光粒度分析仪测量硅钢级氧化镁(MgO)的分析条件进行优化,如分散介质、分散方式、样品预处理、仪器暗淡度等,探讨了硅钢级MgO粒度范围测量重现性较好的试验方法,满足硅钢生产过程控制对MgO粒度的要求。 The analysis condition of the laser particle size analyzer on grain oriented silicon-steel grade magnesium oxide is optimized,including the dispersion medium,dispersion methods,sample preparation,and instrument obscuration,etc.Therefore,particle size measurement with good reproducibility for silicon-steel magnesium oxide is discussed,which may meet the requirement of MgO particle size for silicon-steel process control.
CN202111615869.3一种取向硅钢环形炉钢卷冷却装置
一种取向硅钢环形炉钢卷冷却装置,涉及冶金领域。该取向硅钢环形炉钢卷冷却装置用于控制环形炉的冷却一段内钢卷的冷却速度,其包括设于冷却一段的炉体内耐火层和绝热层之间的至少一块冷却板及多条设于绝热层内的冷却管,冷却管与一块冷却板贴合接触,冷却管设有用于控制流量的流量控制阀,绝热层还连接有贯穿其以对冷却板的温度进行检测的第一热电偶。本申请提供的取向硅钢环形炉钢卷冷却装置可满足不同品种和规格取向硅钢对冷却速度的要求,能够在满足出炉钢卷板形质量要求基础上减少钢卷在冷却一段的处理时间,提高环形炉的生产效益,同时能够减轻因钢卷重量波动、台车空装等因素对钢卷磁性能和板形质量的影响。
CN202110006701.6消除取向硅钢单边浪缺陷的方法
本发明公开了一种消除取向硅钢单边浪缺陷的方法,其包括如下步骤:1)、制作专用盖板;所述专用盖板包括环形板,所述环形板外边缘设有多个剪开处;2)、将待装炉的取向硅钢钢卷吊运至高温退火炉炉台;3)、将专用盖板铺于取向硅钢钢卷上端面外圈;4)、将专用盖板上的各剪开处向下弯折,勾住取向硅钢钢卷外沿;5)、扣上内罩,内罩底边砂封;6)、钢卷进炉,完成高温退火过程。本发明能有效保护钢卷边部,防止钢卷上端面翻边;该方法还能将钢卷内部水分排出,避免钢带表面氧化。
电感耦合等离子体质谱法测定硅钢中痕量铝钼钒钛铌
研究了应用电感耦合等离子体质谱(ICP-MS)同时测定硅钢中痕量铝、钼、钒、钛、铌元素的分析方法。通过条件试验对测量参数进行了优化,确定RF功率1 400 W,泵速30rpm,采样深度140,雾化压力0.90。样品采用硝酸分解,以Be、Y混合内标校正了测量过程中高基体引起的信号漂移。根据测量时存在的质谱干扰情况,选择同位素27 Al、98 Mo、51 V、47 Ti和93 Nb作为测定同位素,同时通过调节仪器参数使得双电荷离子和氧化物离子的产率最低,以减少其带来的干扰。采用基体匹配法配制校准溶液,以标准加入法建立工作曲线,并扣除试剂空白。该方法各元素的测定下限均可达到1μg/g。用于硅钢标准样品的测定,所得结果与参考值完全吻合,各元素的RSD小于5.2%。 A method for the determination of trace aluminum,molybdenum,vanadium,titanium and niobium in silicon steel by inductively coupled plasma mass spectrometry(ICP-MS) was described.A series of single parameter condition experiment was conducted.The optimized operation parameters with RF power 1 400 W,turbo pump rate 30 rpm,sampling depth 140 and nebulizer pressure 0.90 were obtained.The samples were dissolved by HNO3,and the Be and Y mixing internal standard were used to eliminate the signal drift c...
CN202111512315.0一种精确控制高磁感取向硅钢板坯Als含量的方法
本发明公开了一种精确控制高磁感取向硅钢板坯Als含量的方法,转炉出钢20~40秒时,定量加入金属铝,加入量按0.15~0.35kg/吨钢;转炉出钢及合金加入后,底吹搅拌均匀3~5min后,加入一定量金属铝后再底吹搅拌均匀3~5min后将钢水吊运至RH开始精炼处理,铝加入量按[WAls目标+(0.009~0.0120%)]范围控制;钢水在RH精炼过程经过2~3次酸溶铝的成分微调后结束精炼,精炼结束Als按[WAls目标+(0.0030~0.0045%)]目标范围控制;RH精炼结束样酸溶铝检测结果出来后,在连铸开浇前,在钢包内补加铝线使钢液中Als在[WAls目标+Δ浇注Als损]目标范围内;连铸进行氩气环流保护浇注,其中氩气环流流量控制在6~12m3/h;浇注成合格板坯后按正常工艺进行热轧及后工序生产。
CN202110219142.7快速判断取向硅钢初次再结晶晶粒直径的方法
本发明涉及取向硅钢制造技术领域,公开了一种快速判断取向硅钢初次再结晶晶粒直径的方法,包括如下步骤:选取取向硅钢热轧来料,进行生产,对产出的钢板在同部位各取若干个拉伸试样,加工拉伸和分析,取得屈服强度,在拉伸试样部位两侧连续制取金相试样,计算对应拉伸试样的平均晶粒直径D,将性能数据和平均晶粒直径进行统计分析,建立屈服强度与晶粒直径的对应关系,实际生产时,在产出的钢板上取判断试样,取得判断试样的屈服强度,进而取得判断试样的晶粒直径。本发明快速判断取向硅钢初次再结晶晶粒直径的方法,通过机械性能检验,来间接指示初次晶粒的大小,检测速度快,评价更准确。
电工钢极薄带生产现状及市场应用
介绍了国内、外电工钢极薄带的生产现状及市场应用的情况,以及典型生产企业的生产规模、产品性能和应用领域,指出扩大高牌号无取向电工钢生产、提高产品质量是目前电工钢发展的迫切要求。 The production situation and market application of ultra thin electrical steel strip at home and abroad were described.The production capability,product property and application area of typical corporation were introduced.The results indicate that the urgency needed of electrical steel development is expanding high-grade non-oriented electrical steel production and improving products quality at present.
电工钢热连轧宽度自适应模型优化及应用
某厂对电工钢的轧制策略进行了优化,粗轧道次由“1+5”改为“1+3”。在优化后的生产过程中,每次变换钢种,烫辊材就会出现窄尺现象,而紧随其后的电工钢板则出现超宽现象。文中针对该问题,介绍了宽度设定模型和宽度自适应模型的原理,阐述了该问题出现的原因及解决方案,并通过对宽度自适应模型的应用研究及优化攻关,有效地解决了问题,大幅提升了实物质量,降低了宽度封锁率。 The rolling strategy of electrical steel was optimized in a factory,and the rough rolling pass was changed from “1+5”to“1+3”.Subsequently,the following problems were occurred in the production process:when the steel grade changed,the roasting roller steel before the electrical steel appeared the narrow width phenomenon,and then the electrical steel appeared the ultra-wide phenomenon.This paper introduced the principle of width setting model and width adaptive model,and expounded the causes and s...
电动汽车电机用电工钢疲劳性能测试技术研究
电动汽车电机在高速旋转时承受离心力和电磁力的作用,在进行电机转子设计时,既要考虑电磁性能,还要考虑机械性能。对电机转子受力情况进行了综述,分析了转子用电工钢疲劳性能参数的重要性,详细阐述了试样抛光、表面处理、试样的对中和安装对测试结果的影响。 The motor of electric vehicle bears big force for high speed rotors,mainly including centrifugal and electromagnetic forces.The magnetic and mechanical aspects of the electrical steel are crucial to machine design.In this paper,the forces applied on the motor were summarized and importance of fatigue properties was analyzed.The influence of specimen polish,surface treatment,alignment and installation on fatigue testing result were represented in detail.
高硅FeSi合金层对普通取向硅钢磁性能的影响
目的提高硅钢的磁性能。方法采用多弧离子镀技术,在普通取向硅钢薄板两面沉积高硅FeSi合金层制得高硅梯度硅钢,并进行热处理,观察其显微组织,测量磁性能。结果退火态高硅梯度硅钢表面的高硅FeSi合金层与基底结合紧密,均匀致密。高硅梯度硅钢中硅含量呈梯度分布,最表层硅质量分数为11.0%,随着深度增加,硅含量逐渐降低,在距表面20μm处硅质量分数仍能达到6.5%。沉积态高硅梯度硅钢的电阻率ρ、低频铁损P10/50、高频铁损P10/1k及磁感应强度B8分别为68.6μΩ·cm,0.82W/kg,83.3 W/kg和1.73 T,退火后分别为63.1μΩ·cm,0.44 W/kg,54.38 W/kg和1.89 T。结论由于表层高硅FeSi合金层的存在,梯度高硅钢的低频磁学性能良好,但高频损耗需进一步改善。 Objective To improve the magnetic properties of silicon steel. Methods FeSi alloy coatings with high-silicon content were deposited on the surface of common grain-oriented silicon steel by cathodic arc plasma evaporation,and then a kind of high silicon gradient steel was prepared. The morphologies,content and magnetic properties of the samples were tested. Results FeSi alloy coatings were featured with compact microstructures and excellent adhesive quality with the substrates. The silicon conten...
薄板坯连铸连轧生产中低牌号无取向硅钢的实践
本文中简要介绍了武汉钢铁有限公司采用薄板坯连铸连轧CSP(compact strip production, CSP)工艺生产中低牌号无取向硅钢的实践情况.CSP工艺生产的硅钢具有成品磁性均匀、板形好的优势,但是在利用该技术生产中低牌号无取向硅钢时,常存在成品板表面瓦楞状缺陷严重、连铸生产效率低等问题.通过优化炼钢成分、热轧等相关工艺,可消除热轧板厚度方向中心的粗大形变组织,从源头上避免了粗大{100}<011>纤维组织的出现,消除了瓦楞状缺陷;通过提升冶炼效率和控制钢中夹杂物总量,可优化隧道炉的加热温度与在炉时间,大幅度提升了连铸生产效率,实现了中低牌号无取向硅钢的批量稳定制造,使CSP产线成为中低牌号无取向硅钢热轧板原料的主要供给生产线.如何进一步提升钢水纯洁度、提高连铸生产效率、降低生产成本,以及挖掘该产线生产薄带钢的技术优点,是未来工作的重点. This paper briefly introduces the practice of producing medium and low grade non oriented silicon steel(NGO) with CSP(compact strip production, CSP)technology in Wuhan Iron and Steel Co., Ltd.. This technology has the inherent advantages of uniform magnetic properties and good shape for silicon steel finished strip. However, in the actual production process, there are serious corrugated defects on the surface of silicon steel finished strip, and production efficiency of continuous casting is low...

