钢厂
稀土处理无取向硅钢中夹杂物的控制
结合工业化生产的高效硅钢,进行了RH精炼稀土处理试验研究。针对不同的稀土处理条件,观察了夹杂物的形貌和尺寸分布,探讨了稀土处理后钢中的夹杂物形成、变化规律。结果表明:试验条件下,最佳的稀土合金添加数量为0.6~0.9 kg/t。经过合适的稀土处理后,可以有效抑制尺寸相对较小的、不规则的AlN、MnS复合夹杂生成,促进钢中微细夹杂物的聚合、上浮,钢质纯净度得到明显提高。此时,钢中全氧含量最低,脱硫效果最佳,钢中的夹杂物主要是尺寸相对较大的、近似球形或者椭球形的稀土类夹杂。 Based on the industrial production of non-oriented silicon steel,the experiment on RE treatment during the RH refining process was studied.The morphology and the size distribution were observed for the steel specimens treated with different RE treatment conditions.Further more,the formation and change of inclusions of final steel sheets after RE treatment were discussed.The results show that the suitable RE added amount was 0.6~0.9 kg/t.After the suitable RE treatment,the formation of AlN and Mn...
常化工艺对Si的质量分数为1.6%的无取向电工钢磁性能的影响
研究了常化温度、常化时间及常化后冷却速度对Si的质量分数为1.6%的无取向电工钢成品磁性能的影响。结果表明:在850~1 050℃范围内,随着常化温度的升高,成品铁损先减小后增大,成品磁感应强度先增大后减小;当常化温度为1 000℃时,成品平均铁损最低,平均磁感应强度最高;常化时间从3min延长到7min时,成品铁损先减小后增大,成品磁感应强度则呈单调下降趋势;随着常化冷却速度的降低,成品铁损先减小后增大,成品磁感应强度则呈单调增大趋势;对于Si的质量分数为1.6%的无取向电工钢,最佳的常化制度为:在1 000℃进行常化,时间5min,常化后空冷。对热轧板进行常化后,热轧板发生了不同程度的再结晶和晶粒长大。提高常化温度、延长常化时间、降低冷却速度,都能使常化板晶粒粗化,进而粗化成品板晶粒,改善磁性能。通过扫描电镜观察发现,成品板中析出物主要为AlN和MnS的复合析出物,以及少量的单独析出的AlN和MnS,而常化工艺主要是通过粗化析出相,减少细小析出相数量,从而减少对晶界钉扎作用来改善成品磁性能。 The effects of normalizing temperature,normalizing time and cooling rate after normalizing on magnetic properties of non-oriented electrical steel with mass fraction of Si of 1.6% were investigated.The results show that core loss of product decreases first and then increases,while magnetic induction increases first and then decreases with the increase of normalizing temperature from 850 to 1 050℃.Average core loss of product is the lowest and average magnetic induction is the highest when normal...
高温硅钢加热炉双蓄热燃烧技术的探讨
介绍了双蓄热燃烧技术的特点和高温硅钢加热炉的特点,探讨了双蓄热燃烧技术在高温硅钢加热炉中使用的技术难点,分析了双蓄热燃烧技术在高温硅钢加热炉上使用的可能性。 Introduced characteristics of double regenerative combustion technology and high temperature silicon steel reheating furnace,discussed technical difficulties for using double regenerative combustion technology,analyzed the possibility of double regenerative combustion technology applied to high temperature silicon steel reheating furnace.
基于Matlab的硅钢连续退火线纠偏系统分析及仿真
硅钢连续退火线是无取向硅钢生产的成品线。由于受机组布置的影响,带钢经转向辊进出口活套后,当套量达到60%后就出现偏离生产线的情况,从而影响最终产品的质量及成材率,甚至损坏设备。针对某冷轧厂硅钢连续退火机组出口活套入口处带钢跑偏开展纠偏研究,利用Matlab对该纠偏系统进行动态仿真研究,分析系统的稳定性。 Silicon steel continuous annealing line is non oriented silicon steel production of finished product line.Due to the influence of unit layout,strip by roll Import & Export loop,when the set volume reached 60% after the emergence of deviation from the production line,thus affecting the quality of the final product and the rate of finished products,and even damage the equipment.For the export of continuous annealing line in cold rolling silicon steel strip deviation rectification loop at the e...
本钢无取向硅钢热轧生产工艺路线的实践
冷轧无取向硅钢是高技术含量、高附加值产品,工艺复杂,生产周期长,过程控制难度大,被誉为钢铁产品中的\"工艺品\"。热轧生产工艺又是无取向硅钢生产的重中之重,直接决定了硅钢的铁损和电磁性等多项指标。 Cold rolled non-oriented silicon steel is high technology content 、high added value product. Its process is complex, its production cycle is of length, and its process control is difficult, which is known as the iron and steel products \" Arts and crafts\". Hot rolling production process is the top priority of non-oriented silicon steel, which directly determines iron loss of the silicon steel and electromagnetic property,as well as other many index.
无取向电工钢孔洞缺陷控制实践
针对马钢无取向电工钢孔洞缺陷的分布规律及形貌特征,对缺陷样进行了显微分析,并利用生产实绩数据分析了该缺陷产生的原因。结合热轧生产过程,主要通过避免带钢撞击导卫以及降低导卫结瘤的产生等措施,可有效抑制热卷异物压入产生,从而降低冷轧工序孔洞的产生。 In viewing of the distribution and morphology characteristics of the hole defect of non-oriented electrical steel in Maanshan Iron and Steel Co.,Ltd.,the causes of the defect were analyzed by micro analysis of the defect sample and the production data.Combined with the production process of hot rolling,by avoiding the impact of strip steel on the guide and reducing the nodule formation on the guide,the pressing of foreign bodies in hot coiling could be effectively suppressed,thus reducing the fo...
提高热轧硅钢凸度精度的工艺措施
以太钢热连轧厂的硅钢为研究对象,利用凸度仪测量热轧带钢出口凸度值,采用矩阵和失效模式的分析方法了解影响带钢凸度变化的主次因素。研究结果表明:通过有效控制轧制过程中的加热温度、时间及采用合理的辊型,硅钢凸度精度提高了4.34%左右。 In this paper,we take the hot-rolled silicon steelsheet of Taigang as the research symbol,exit profile was measured by convex instrument,the primary and secondary factors that affect the strip profile were measured by using matrix and failure mode analysis methed.The results indicate that convexity accuracy has significantly improved by nearly 4.34% through the effective control of the heating temperature,heating time and the use of correct roller type in the process of hot rolling.
400mm硅钢自动轧制试验轧机
西安重型机械研究所为武钢开发了目前国内第一台自动化水平较高的先进可靠的硅钢热轧试验轧机。本文介绍了该轧机的工艺参数、设备组成,技术特点及轧制流程,该轧机在规定的终轧温度范围内,实现了2.5 m/s的快速轧制速度,保证了控制系统准确及时的采集到轧件进出轧辊时的信号,缩短道次间隙时间,实现了自动控制,保证了产品板形及精度的高水平要求,对于硅钢尤其是对其取向硅钢新产品、新工艺的开发具有深远意义。 An experimental prototype of 400 mm silicon steel hot rolling mill was developed by Xi’an Heavy Machinery Research Institue for Wu Gang.The technological parameters,configuration and characteristic of advanced control system in the experimental prototype are introduced in detail.The experimental prototype was realized the fast rolling of 2.5 m/s in the range of specified rolling temperature.Its automatic rolling control system can acquisite the signals that a rolled piece enters in and exits fro...
我国硅钢发展现状及发展趋势
硅钢是钢铁产品中的\"工艺品\",是高附加值产品,通过对我国主要硅钢生产厂家的工艺设备,市场情况分析,简要介绍了我国硅钢生产消费现状,未来生产能力预测及硅钢未来发展趋势。 Silicon steel is the \"crafts\" of steel products,also is high value-added product.By analyzing process equipment and market condition of major silicon steel-making plant of China,it briefly introduces our current production consumption status,future production capacity prediction and future development trend of silicon steel.
轧制复合法制备硅浓度梯度高硅钢薄带的织构演变
采用\"热轧复合+冷轧减薄+退火\"方法成功制备了0.20mm厚的硅浓度梯度高硅钢薄带,并采用SEM和X射线衍射技术对制备过程中组织和织构演变进行了研究。热轧复合板微观组织呈明显层状分布,复合界面为紧密冶金结合且经过83%的大冷轧变形未开裂。热轧和冷轧复合板带中均形成强α和γ织构,再结晶退火后形成强γ织构。冷轧和退火织构沿板厚呈显著的梯度分布特征,其主要来自于复合界面两侧硅浓度和初始热轧织构的差异性以及冷变形的不均匀性。 Gradient high silicon steel thin sheets with thickness of 0.20 mm were successfully produced by the rolling and annealing method,including hot rolling bonding,cold rolling,and annealing.Microstructure and texture evolution was investigated by means of SEM and X-ray diffraction.Microstructure of hot-rolling-bonding shows obviously layered distribution,the composite interface was closely metallurgical bonding and no cracking appears even after 83%cold rolling.Strongαandγfibers develop in the hot a...
微量Sn对0.4%Si无取向硅钢组织和磁性能的影响
结合实际生产0.4%Si无取向硅钢,统计了不含Sn和0.025%Sn无取向硅钢的磁性能变化,利用金相显微镜、X射线衍射仪观察分析不同成分下试样的显微组织和微观织构。试验结果表明:Sn元素可以显著降低无取向硅钢的晶粒尺寸,0.025%Sn试样的平均晶粒尺寸比不含Sn减小28.4%;加入Sn元素后抑制了无取向硅钢中不利于磁性能的{111}面织构组分强度,提高了对磁性能有利的{100}面织构组分强度,0.025%Sn与不含Sn相比磁感均值从1.756 T提升至1.768 T,铁损均值从5.476 W/kg降低至5.204 W/kg,明显改善了无取向硅钢磁性能。 In this paper combined with the actual production of 0.4% Si non oriented silicon steel, the magnetic properties of non oriented silicon steel without Sn and 0.025% Sn were counted. The microstructure and microtexture of samples with different compositions were observed and analyzed by metallographic microscope and X-ray diffraction. The results show that: Sn can significantly reduce the grain size of non oriented silicon steel, and the average grain size of 0.025% Sn sample is 28.4% smaller tha...

