钢厂
初次再结晶退火工艺对3%Si取向硅钢组织和织构的影响
试验研究了0.3 mm取向硅钢冷轧板(/%:0.046C,3.07Si,0.09Mn,0.029P,0.004S,0.005A1)的退火温度(760~880℃7 min)和退火时间(820℃3~9 min)对该钢的晶粒尺寸,再结晶和织构的影响。结果表明,最佳初次再结晶退火工艺为820℃5 min,该钢的平均晶粒尺寸为14.20μm,完全再结晶率为92%,不利{111}<110>结构含量为3.16%,有利织构{111}<112>,{012}<001>和高斯织构含量分别0.40%,4.73%和2.46%。 The effect of annealing temperature(at 760 ~ 880 X.for 7 min) and time(at 820℃ for 3~9 min) on grain size,recrystallization rate and texture of 0.3 mm cold-rolled sheet of oriented silicon steel(/%:0.046C,3.07Si,0.09Mn,0.029P,0.004S,0.005Al) has been tested and studied.Results show that with optimum recrystallized annealing at 820℃ for 5 min,the silicon steel average grain size is 14.20 fun,the complete recrystaUization rate is 92%,the unfavourable-texture {111}< 110 > content in steel is ...
CN202110908763.6一种表面状态良好的无取向电工钢板及其制造方法
本发明公开一种表面状态良好的无取向电工钢板,其含有Fe和不可避免的杂质,其还含有质量百分含量如下的下述各化学元素:0<C≤0.005%,Si:1.0~2.0%,Mn:0.2~1.0%,Al:0.2~1.0%,Ca:0.0003~0.010%,Sb:0.005~0.2%,其中Si+Al:1.4~2.6%。此外,本发明还公开了一种上述的无取向电工钢板的制造方法,其包括步骤:(1)冶炼;(2)铸造:控制连铸坯在连铸机出口位置处的表面温度≥780℃,以使得连铸坯在其厚度方向上与宽度方向上的晶粒尺寸之比为2.5~6.0;(3)热轧:在热轧粗轧结束之后,控制中间坯头尾温度之差≤25℃;(4)冷轧;(5)连续退火。该表面状态良好的无取向电工钢板无瓦楞缺陷,其具有较低的铁损以及优良的磁感,其具有十分良好的推广前景和应用价值。
硅钢50A1300的流变应力和临界动态再结晶行为
用Gleeble1500D模拟试验机在变形温度为950~1 200℃、应变速率为0.01~8s-1、最大变形程度为60%的条件下,对硅钢50A1300做单道次压缩试验,首先分析了不同参数对流变应力的影响,然后用回归法确定了应力模型中的变形激活能及材料常数,得到硅钢50A1300在峰值应力条件和稳态应力条件下的变形激活能分别为270.360和91.557kJ/mol,同时得到了流变峰值应力模型,模型的相关系数为0.997。最后通过作lnθ-ε图的方法找到了硅钢50A1300发生动态再结晶的临界应变量,并回归得到峰值应变量、临界应变量与参数Z/C的关系式。 To analyze the effects of different parameters on the flow stress and critical strain of the dynamic recrystallization,single-pass compression experiments were carried out with silicon steel 50A1300 specimens using a Gleeble1500D thermal simulator at a temperature range of 950-1 200 ℃ and strain rate range of 0.01-8 s-1 under the condition of maximum deformation of 60%.The average deformation activation energy is respectively 270.360 and 91.557 kJ/mol under the peak stress and steady-state stres...
高效电机用无取向硅钢退火板组织和析出物研究
研究了组织和析出物对高效电机用无取向硅钢退火板磁性能的影响。结果表明:随着退火温度升高,退火板平均晶粒尺寸增加,P15/50明显降低,B50略有升高。退火温度在1 000℃时,退火板的综合性能较好。析出物主要是AlN、(MnS+AlN)和(MnS+Al2O3)复合析出物,尺寸较粗大,主要集中在1.0~2.5μm,还发现少量百纳米以下的细小AlN和TiN。实验室模拟TSCR流程试制的高效电机用无取向硅钢,铁损平均值小于4.00 W/kg,磁感应强度大于1.75 T,适合作中小型高效电机铁芯材料。 Effects of microstructure and precipitation on magnetic property of non-oriented silicon steel sheets after annealing for high-efficiency motor are studied in the paper by experiments.The annealed sheet exhibits a larger average grain size,obviously decreasing iron loss and slightly raising magnetic induction with increasing temperature.The annealed sheet has better comprehensive properties at a annealing temperature of 1 000 ℃.The main precipitates are compounds of AlN、(MnS+AlN)and(MnS+Al2O3) w...
Fe-3.15%Si低温取向硅钢不同常化工艺下的组织及析出相研究
利用OM,TEM,EDS与XRD技术,对Fe-3.15%Si低温取向硅钢热轧板不同常化处理后的显微组织、析出相及最终产品的磁性能进行了分析研究,并对热轧板和常化板经过冷轧后的冷轧板织构进行了对比分析.结果表明,采用1120℃保温3 min二段式冷却的常化处理工艺,常化板表层显微组织均匀,沿板厚方向的显微组织的不均匀性显著,对后续过程中形成高取向的Goss织构最有利,取向硅钢的磁性能最高;采用二段式冷却的常化冷却工艺最优,在此冷却工艺下析出的细小的析出物数量最多,且弥散分布在基体中,抑制剂的抑制效果最好,对成品获得高磁性最有利;热轧板、常化板经过冷轧后的冷轧板织构均主要由{111}〈110〉和{111}〈112〉织构组成,但常化板较热轧板冷轧后的冷轧板γ取向线织构密度明显增高,由此可以证实常化处理有助于取向硅钢最终获得高取向的Goss织构. The decreasing of slab heating temperature for grain-oriented silicon steel will reduce the amount of precipitates in hot rolled plate,and be disadvantage to the formation of ultimate Goss texture.The aim of normalizing is to control and adjust the amount,size and distribution of precipitates.Microstructures,precipitates and magnetic characteristics of finished products with different normalizing technologies for Fe-3.15%Si low temperature hot rolled grain-oriented silicon steel are researched,a...
CN202111146383.X一种电磁屏蔽用1050铝/50W800无取向电工钢钢板生产方法
本发明提供一种电磁屏蔽用1050铝/50W800无取向电工钢钢板生产方法,包括S1)、将轧制好的铝卷和钢卷分别放置在两个开卷机上开卷;S2)、开卷后分别采用HCl、NaOH溶液清洗;S3)、用旋转钢丝刷法对铝板、钢板待结合面进行机械处理10‑15s;S4)、将铝板、钢板置于丙酮溶液中超声波清洗2‑3min;S5)、将表面处理后的铝板、钢板进行预拉伸或者预压缩,S6)、将预应力处理的铝板、钢板边部进行焊接;S7)、将焊接好的钢铝板进行轧前的预热处理;S8)、然后进行连续退火炉中进行退火处理,本发明将金属铝板、钢板通过热轧轧制复合化结合在一起,界面剪切强度≥100MPa,反复弯曲次数≥10次。
CN202110269190.7一种含Bi高磁感取向硅钢热轧带钢边部质量控制方法
一种含Bi高磁感取向硅钢热轧带钢边部质量控制方法:炼钢;连铸;铸坯加热;粗轧,粗轧道次不低于4道次,各道次压下率控制在20~33%;规精轧及进行后工序。本发明通过对热轧工序的控制,能使热轧带钢边部开裂的尺寸降低至不超过5mm,且边部开裂≤2mm比率能达到95%以上,后工序切边量很少甚至无需切边即可进行冷轧,使产品成材率能比现有技术提高2~4%;且由于铸坯加热温度的降低使能耗也随之降低。
高牌号无取向电工钢热轧板常化退火组织的EBSD分析
借助于EBSD对比研究了常化退火对高牌号无取向电工钢热轧组织和织构演变的影响,分析了常化退火对热轧板各厚度层织构的演变规律。结果表明,常化退火改善了热轧组织的均匀性,并弱化了热轧变形的γ纤维织构。升高常化退火温度,可增大热轧板的晶粒尺寸,提高{100}和{110}织构组分占有率,有利于提高无取向电工钢成品板的磁性能。 Effects of normalizing annealing on microstructure and texture of high-grade non-oriented electrical steel hot-rolled sheet were investigated by EBSD. Emphasis was put on the effects of normalizing annealing on texture evolution in the sheet thickness. The results show that the hot-rolled microstructure homogeneity is improved and the γ-fiber texture is weakened by normalizing annealing treatment. The grain size of hot-rolled sheet and intensity of the {100} and {110} favorable texture can be in...
6.5%Si高硅钢铸锭凝固组织的CAFE法模拟研究
应用CAFE法对6.5%Si高硅钢铸锭凝固组织进行了模拟研究,确定出了适合高硅钢组织模拟的模型。进一步用该模型研究了过热度及冷却条件对凝固组织的影响,结果表明,随着过热度的降低,凝固组织中柱状晶比例和晶粒平均面积均减小。水冷条件下,高硅钢铸锭凝固组织几乎全是柱状晶,而且晶粒粗大。空冷条件下,等轴晶区扩大,但柱状晶仍占主要部分。缓冷条件下,等轴晶区占主要部分,晶粒平均面积和空冷条件下相当。 The solidification structure of 6. 5% Si steel ingot was simulated based on CAFE method and the model suitable for simulating the structure of high silicon steel wad ascertained. The influence of superheat and cooling condition on the solidification structure were studied. It was shown that with the superheat decreasing,the proportion of columnar crystals decrease,and the average grain size become smaller. Under water cooling condition,the solidification structure of casting was composed of almo...
CN202110838711.6一种低耗高效硅钢常化酸洗工艺及酸洗设备
本发明涉及一种低耗高效硅钢常化酸洗工艺及酸洗设备,其有效利用常化炉出口余温作为加热带钢的介质,使带钢与低温的酸液接触表面发生强烈的物理化学反应,快速酸洗剥离表层粗大的氧化铁皮,降低酸洗系统的酸液温度,通过调控溶液氧化还原特性提高酸洗效率去除残留的铁橄榄石,节约了能耗,同时取消了高投资高运行成本的抛丸工艺,实现了低耗高效硅钢常化酸洗的目的。
CN202110014039.9一种免涂层高碳高强耐蚀电磁钢板及其生产方法
本发明涉及电磁钢板技术领域,尤其涉及一种免涂层高碳高强耐蚀电磁钢板及其生产方法。所述电磁钢板按重量百分比计,包括如下组分:C为0.010%~0.150%,Si为1.30%~2.50%,Mn为0.50%~1.50%,P为0.04%~0.15%,S≤0.015%,Cr为0.10%~1.50%,Cu为0.2%~0.6%,Al为0.10%~1.50%,Sn为0.02%~0.10%,Ni≤0.0050%,Nb≤0.0050%,Ti≤0.0050%,N≤0.0050%,V≤0.0050%,其余为Fe和不可控残余元素。所述钢板生产方法包括如下步骤:1)板坯浇铸;2)板坯连轧及卷曲;3)热轧卷酸洗及冷轧;4)罩式退火;5)钢卷矫直或拉矫。本发明所生产专用产品在电磁性能相近情况下,强度进一步提升、耐蚀性能提高、生产流程缩短、生产难度下降,减少了涂层工序,降低了生产成本,同时不同盐雾试验锈蚀减少85%以上。

