钢厂
提高热轧硅钢凸度精度的工艺措施
以太钢热连轧厂的硅钢为研究对象,利用凸度仪测量热轧带钢出口凸度值,采用矩阵和失效模式的分析方法了解影响带钢凸度变化的主次因素。研究结果表明:通过有效控制轧制过程中的加热温度、时间及采用合理的辊型,硅钢凸度精度提高了4.34%左右。 In this paper,we take the hot-rolled silicon steelsheet of Taigang as the research symbol,exit profile was measured by convex instrument,the primary and secondary factors that affect the strip profile were measured by using matrix and failure mode analysis methed.The results indicate that convexity accuracy has significantly improved by nearly 4.34% through the effective control of the heating temperature,heating time and the use of correct roller type in the process of hot rolling.
电感耦合等离子体质谱法测定硅钢中痕量铝钼钒钛铌
研究了应用电感耦合等离子体质谱(ICP-MS)同时测定硅钢中痕量铝、钼、钒、钛、铌元素的分析方法。通过条件试验对测量参数进行了优化,确定RF功率1 400 W,泵速30rpm,采样深度140,雾化压力0.90。样品采用硝酸分解,以Be、Y混合内标校正了测量过程中高基体引起的信号漂移。根据测量时存在的质谱干扰情况,选择同位素27 Al、98 Mo、51 V、47 Ti和93 Nb作为测定同位素,同时通过调节仪器参数使得双电荷离子和氧化物离子的产率最低,以减少其带来的干扰。采用基体匹配法配制校准溶液,以标准加入法建立工作曲线,并扣除试剂空白。该方法各元素的测定下限均可达到1μg/g。用于硅钢标准样品的测定,所得结果与参考值完全吻合,各元素的RSD小于5.2%。 A method for the determination of trace aluminum,molybdenum,vanadium,titanium and niobium in silicon steel by inductively coupled plasma mass spectrometry(ICP-MS) was described.A series of single parameter condition experiment was conducted.The optimized operation parameters with RF power 1 400 W,turbo pump rate 30 rpm,sampling depth 140 and nebulizer pressure 0.90 were obtained.The samples were dissolved by HNO3,and the Be and Y mixing internal standard were used to eliminate the signal drift c...
国外采用板坯低温加热工艺生产Hi-B取向电工钢最新进展
根据新日铁、JFE及浦项等国外钢铁公司2008年以来在日本专利局、欧洲专利局(EP)及世界知识产权组织(WIPO)申请公开的有关生产Hi-B取向电工钢典型专利技术,概述了近年来国外大型钢铁企业采用低温板坯加热(坯加热温度<1 280℃)技术生产Hi-B取向电工钢主要技术重点,即将调节关键化学成分Al、N、Sn及Sb等与工艺改进相结合。最后介绍了国外大型钢铁企业采用低温板坯加热技术生产Hi-B取向电工钢实例。 The latest developments on technology for manufacturing Hi-B grain oriented electrical steel sheets developed by Nippon Steel Corp.,JFE Steel and POSCO were described according to the patents published by World Intellectual Property Organization,Japan Patent Office and European Patent Office over the recent years.The low temperature slab heating process(particularly slab-heating temperature<1 280 ℃) together with suitably adjusting key chemical elements such as Al,N,Sn and Sb elements was the...
无取向电工钢环保绝缘处理液试验研究
针对目前大部分无取向电工钢处理液为含铬处理液、且需在较高温度下固化的情况,在分析成膜物质性质的基础上,试验研究了一种可低温快速固化的电工钢环保绝缘处理液,研究了其涂装工艺,并测定了涂层的附着性、绝缘性、耐热性、耐蚀性等性能。试验结果表明:该处理液可在150~250℃下快速烘干固化,涂层表面光滑且致密均匀,性能优良,可满足中小电机的使用要求。 At present,most of the insulating fluid for non-oriented electrical steel contains chromium,and should be cured at high temperature.On the basis of analyzing the characteristics of the film-forming substance,a kind of eco-friendly insulating fluid with lower curing temperature for non-oriented electrical steel sheet was developed in the experiments.Then its coating process was studied,and the adhesiveness,insulativity,heat resistance,corrosion resistance and other properties of the coating was m...
取向电工钢加工过程中第二相粒子的析出行为
利用场发射扫描电镜观察了以MnS为主要抑制剂的普通取向电工钢加工过程中第二相粒子的分布状态,统计了粒子面密度、平均尺寸以及相应的尺寸分布.结果显示,热轧加工造成了大量第二相粒子弥散、细小地析出,同时基体仍保持过饱和状态.冷轧变形会造成第二相粒子的回溶行为,而基体的过饱和状态会减弱回溶现象.中间退火与脱碳退火过程中会同时存在新粒子的形核及已析出粒子的粗化两个过程,而在最终二次再结晶升温阶段则以第二相粒子明显粗化为主. The distribution of second phase particles in conventional grain-oriented electrical steels during manufacturing processes with MnS as inhibitors was observed by field emission scanning electron microscopy,while the areal particle density,the average particle size and the corresponding size distribution were statistically determined.It is indicated that hot rolling leads to dispersive precipitation of a large amount of fine second phase particles and the matrix keeps a supersaturated state furth...
真空感应炉熔炼高硅电工钢脱氧工艺的研究
在50Kg氧化镁坩埚真空感应炉上进行高硅电工钢的脱氧试验。结果表明,通过控制原料的成分、高真空下的碳氧反应和炉衬分解向钢液中的供氧,可使钢液的总氧含量≤15×10-6;在维持高温高真空条件下,当钢液中的反应达到一定程度后,延长精炼时间并不能降低钢液的总氧含量;完成精炼后加入硅钙合金沉淀脱氧可进一步降低钢液的总含氧量,但脱氧效果有限。 The test of high-silicon electric steel deoxidation has been carried out in 50Kg vacuum induction furnace with magnesium oxide crucible.Results show that the total oxygen could be ≤15×10-6in molten steel by controlling material components,carbon-oxygen reaction in high vacuum and oxygen contamination from crucible materials on molten steel;And when the reaction was carried through to a certain extent,total oxygen in molten steel could not be reduced by the extension of refining period in high va...
CN202111614993.8取向硅钢酸洗圆盘剪的剪切方法
公开了一种取向硅钢酸洗圆盘剪的剪切方法,方法中,取向硅钢的钢带经酸洗槽酸洗、漂洗、烘干之后,清除表面的氧化铁皮后进入圆盘剪,根据所述钢带的宽度调整圆盘剪的机架之间的距离,根据钢带厚度h调节圆盘剪的上刀片和下刀片间隙△,以及上刀片和下刀片的边缘重叠量C,使得间隙△为h/0.9,重叠量C为1.05‑0.2*h,钢带通过上刀片和下刀片时,上刀片和下刀片施加剪切力于钢带上构成切断面,切断面占带钢厚度的1/5~1/3,随着咬合深度的增加,切断面的变形量也随之增加,直到切断面从钢带断裂形成撕断面。
CN202123205994.5一种硅钢片卷绕机连接调节机构
本实用新型涉及卷绕机技术领域,且公开了一种硅钢片卷绕机连接调节机构,包括两个支撑板,两个支撑板的顶部之间水平固定连接有横板,两个支撑板的下端均开设有安装口,两个安装口之间水平设有安装板,安装板的底部两端均垂直连接有驱动液压缸,驱动液压缸的底部分别连接在对应位置处的安装口内;安装板的一侧开设有条形口,条形口内水平连接有若干支撑杆,条形口的两端底部均垂直连接有固定板,两个固定板之间水平连接有若干横杆,横杆上沿长度方向等距设有若干移动座,移动座的顶部垂直连接有分隔板。本实用新型设置的分隔板可对硅钢带进行分隔,且设置的剪切刀向下对硅钢带进行切割,提高了装置的实用性。
CN202111463911.4含铜一般取向硅钢及其制备方法
本发明提供一种含铜一般取向硅钢及其制备方法,制备方法包括:对钢板进行脱碳退火,得到脱碳钢,其中,将所述脱碳钢的氧含量控制在如下公式计算的范围内:ψO=(0.0504×ωSi×H2±0.00005)×106,其中,ψO为脱碳钢的氧含量,单位为ppm;ωSi为钢板中Si的重量百分含量;H为钢板的厚度,单位为mm;将所述脱碳钢进行冷轧、涂布氧化镁涂层、卷曲和成卷退火,得到退火钢卷;对所述退火钢卷进行开卷,再涂敷张应力涂层和拉伸平整退火,制得含铜一般取向硅钢。本发明根据钢板中Si的实际含量及钢板厚度,调整脱碳钢的氧含量,以获得表面质量良好、磁性水平稳定的含铜一般取向硅钢产品。

