钢厂
高磁感取向硅钢涂层技术
涂层技术在高磁感取向硅钢生产中起着重要的作用.根据生产实践,介绍了高磁感取向硅钢生产中涂层的种类和作用、涂料的成分和对产品性能的影响、涂层工艺质量控制要点和检验方法等,并提出了通过优化涂层工艺改善高磁感取向硅钢性能和外观质量的方法. Surface coating technique plays an important role in producing high magnetic inductivity grain-oriented silicon steel.Based on production practice,this paper describes the types and function of the coating,the composition of the coating and its effect on the product performance,the quality control and inspection method for the coatings,as well as proposes ways to improve the magnetic property and surface quality of the steel by optimizing the coating process.
硅钢连续退火机组的节能措施
针对硅钢连续退火机组的主要能源介质消耗现状,对现有生产工艺和设备研究采取机组循环用水、增加清洗段漂洗级数等措施可节约大概27 m3/h的过滤水量,并可减少78%的弱碱处理量;将炉子烟气换热系统增加一级余热回收,每年回收的余热相当于583 t标煤消耗,可节约蒸汽5 368 t。 The present situation of energy consumption for silicon steel annealing line is analyzed in this paper.In existing process and equipment conditions,increasing the number of cleaning series will lead to a saving of about 27 m3/h of filter water and reduce 78 % of weak base processing volume.For the flue gas heat-exchange system,adding a waste heat recovery device will recover waste heat equivalent to 583 tons of standard coal per year,corresponding to a saving of steam 5 368 t per year.
西昌钢钒200t RH生产无取向硅钢的工艺实践
对西昌钢钒炼钢厂200 t BOF(顶底复吹)-RH-CC工艺生产50PRW800无取向硅钢RH精炼过程中主要成份进行了分析。找出了目前工艺中影响钢液质量的主要因素是钢水脱氧处理不彻底,造成加入的部分硅元素烧损。操作工艺改为铝的脱氧即合金化操作一步完成,保证了钢水中氧处于一个较低的范围,从而减少对硅元素的烧损,提高合金收得率。 The factors of BOF-RH-CC process affecting the compositions of liquid steel were systematically investigated and studied of Xichang Steel and Vanadium Company. The main factors affecting the steel cleanliness were picked out. All results showed that the loss of silicon elements resulting from the deoxidization of liquid steel was not completely. It was suggested that the addition of aluminum for deoxidizing and alloying of molten steel was executed as one step in order to lower the oxygen potent...
高牌号无取向电工钢技术发展及应用
对高牌号无取向电工钢国内生产情况、工艺技术、产品性能及应用领域等进行了阐述,并探讨了高牌号无取向电工钢产品的发展趋势。 This paper introduces basic facts on the production status,process technology and products’ properties and their applications of non-oriented electrical steel with high grade at home,and then discusses the development trend on technology for producing the non-oriented electrical steel with high grade.
CN202121189266.7一种基于取向电工钢用收卷组件及其固定结构
本实用新型公开了一种基于取向电工钢用收卷组件及其固定结构,包括主体,所述主体的后侧中部固定安装有固定杆,所述固定杆的侧面活动安装有活动机构,所述活动机构包括活动块,活动区,弹簧,主动块,连接孔,连接杆,齿轮,卷筒,挡板。该种基于取向电工钢用收卷组件及其固定结构,活动块会带动活动区内部的主动块在其内部移动,可以通过连接杆带动齿轮进行转动,因齿轮侧面啮合连接有齿口,从而会顺着主体的侧面进行移动,当齿轮移动到主体的一角时,会带动活动区内部的弹簧收缩,弹簧可根据齿轮到主体中心的距离长短进行伸缩,物料会通过卷筒落到卷块的表面,从而可以对物料进行收卷,最后达到了便于收卷,降低物体损害的目的。
CN202122739490.5一种硅钢片制作用防止硅胶泄露结构
本实用新型公开了一种硅钢片制作用防止硅胶泄露结构,包括运行组件与固定密封组件,所述运行组件的内侧壁设有固定密封组件,所述运行组件包括板体、第一凹槽、壳体、硅钢片、支撑板、连接块、密封圈、防护板和通孔,所述板体的内侧壁开设有第一凹槽,所述第一凹槽的内部设有壳体,所述壳体的内侧壁设有硅钢片,所述硅钢片的两侧相互对称焊接有四个连接块,四个所述连接块相斥一侧均贴合于第一凹槽的内侧壁,本实用新型首先通过硅钢片两侧密封圈保障密封效果,设置的橡胶管起到二次密封防护作用,并借助其内部的弹簧及U型板实现防偏移的效果,最后一方面可以在壳体相邻组件内侧加胶并且提高其内部硅钢片的厚度,以此实现多重密封防漏。
CN202111444256.8无取向硅钢RH顶枪喷粉脱硫工艺
本发明提供了一种无取向硅钢RH顶枪喷粉脱硫工艺,RH脱碳结束测温定氧,立即加入铝粒脱氧合金化、之后立即依次连续加入合金进行成分调整,合金加完后立即开始顶枪喷粉;加入铝粒的量=铝粒理论加入量+0.2‑0.4kg/t钢;喷粉时,控制喷粉速度与钢液循环流量相匹配;本发明从真空条件下脱硫热力学和动力学角度出发对具有顶枪喷粉功能的RH脱硫工艺进行改进,提高脱硫率。
CN202023204913.5硅钢片冲压模具
本实用新型公开了一种硅钢片冲压模具,包括上模和下模,上模和下模之间通过导向杆连接,下模上设有出料槽,出料槽的底部设有一磨盘,磨盘通过齿轮连接电机。本实用新型结构设计合理巧妙,当硅钢片冲压下落时,磨盘通过电机带动转动,对硅钢片的周围进行打磨,使硅钢片边缘平整,叠铆时上下不易错位。
无取向硅钢冶炼过程中的夹杂物遗传变化
研究表明,硅钢中的夹杂物对成品带钢的磁性能有显著影响。为研究冶炼过程硅钢中的夹杂物遗传变化,进而提出更有效的控制措施加以去除,本文结合典型的无取向硅钢生产炉次,采用非水溶液电解提取+扫描电镜观察方法分析冶炼过程中上述炉次典型试样的夹杂物。结果表明:转炉冶炼结束、RH精炼开始时,钢的氧化物夹杂总量最大,约为0.23%;RH精炼过程中,氧化物夹杂总量不断降低,并在脱碳结束时达到最低,约为0.02%;连铸过程中,氧化物夹杂总量仍有不断降低趋势,但夹杂物的平均尺寸变化不大。本试验条件下,中间包试样的夹杂物数量约为1.59×104个/mm3。 As we all know, the non-metallic inclusion effects magnetic properties of silicon steel sheets obviously. The article aims to study the heredity of non-metallic inclusion in non-oriented silicon steels during the steel making process, and then provides a more effective controlling measure to remove the inclusions. Based on the typical non-oriented silicon steel charges, the non-aqueous solution extraction and SEM observation were adopted to analyze the non-metallic inclusions. Results show that,...
CN202111076513.7一种转炉冶炼回炉高硅钢水的方法
本发明涉及一种转炉冶炼回炉高硅钢水的方法,转炉中兑入回炉高硅钢水,再兑入铁水至预定装入量,使转炉中的钢水硅含量≤1.0%;转炉采用双渣冶炼的方法,加入的造渣料包括活性石灰、白云石、轻烧白云石、烧结矿;吹炼时氧累达到83%‑85%时使用副枪测量TSC,按TSC测量数据吹炼至钢水目标成分和目标温度后提枪,出钢。本发明实现转炉冶炼回炉高硅钢水的稳定控制。降低钢厂经济损失,减少炼钢生产事故率。提高了炼钢生产作业率。
高牌号无取向电工钢RH深脱硫
以CaO-CaF2复合渣系为脱硫剂,在RH精炼过程采用真空投入法进行高牌号无取向电工钢深脱硫工业试验,采用KTH模型计算分析了RH炉渣成分对硫容量CS的影响。研究结果表明,炉渣成分控制在w((CaO))/w((SiO2))为5~7,w((CaO))/w((Al2O3))为1.5~1.8,w((Al2O3))为25%~30%,w((FeO+MnO))<5%,脱硫剂加入量为6~8kg/t时,钢中硫质量分数从平均0.003 1%降低到0.001 8%,最高脱硫率达到47.1%,平均脱硫率为41.7%。 The industrial trials on deep desulphurization of high grade non-oriented electrical steel were finished through using CaO-CaF2complex based fluxes in RH process.Using the KTH model,the effect of refining slag composition on the sulfide capacities was analyzed.The results show that the chemical composition of refining slag(mass fraction,%)is w((CaO/SiO2))between 5to 7,w((CaO))/w((Al2O3))beween 1.5to 1.8,w((Al2O3)) between 25%to 30%,w((FeO+MnO))less than 5%,and the desulphurizer addition level of...
电工钢中柱状晶热压缩时取向的变化及对析出的影响
利用电子背散射衍射(EBSD)技术和场发射电子扫描显微镜(FESEM)研究了电工钢中柱状晶不同初始取向50%热压缩变形后的演变规律及其对粒子析出行为的影响。结果表明:〈100〉晶粒形变后仍为〈100〉取向,只发生绕ND∥〈100〉方向的转动,具有遗传性,粒子析出数量少。柱状晶长轴与压缩轴的偏转度增加,取向的稳定性变差,超过40°,可形成〈111〉取向,期间发生复杂的滑移系交互作用,产生较高的缺陷密度,促进粒子析出。MnS粒子主要在晶内析出,变形温度高、形变量低,粒子均无法充分析出。回复时,形变晶粒内高的储能和缺陷密度是促进粒子进一步析出的必要条件。 The evolution of initial orientations and their influence on precipitation of columnar-grained electrical steel after 50% hot compression deformation were investigated by electron backscatter diffraction technique and field emission scanning electron microscopy.The results indicate that the〈100〉orientated columnar grains remain still〈100〉after hot compression deformation,with only rotation around ND parallel to〈100〉direction,with heredity,and less precipitation.As the deviation angle between the...

