钢厂
CN202011484349.9一种用于取向硅钢卷的焊缝切除方法
本发明公开了一种用于取向硅钢卷的焊缝切除方法,包括在焊接机组完成钢卷焊接后,在距离焊缝预设距离位置处冲孔;而后,钢卷到达成品退火工序时,利用孔洞检测装置检测焊缝冲孔,并根据焊缝冲孔得到焊缝位置,并记录该焊缝位置;并在分卷工序中,根据记录得到的焊缝位置对焊缝进行切除。这样,该方法利用焊缝冲孔,结合孔洞检测装置,将焊缝位置信息传递到分切工序,使得焊缝识别切除率较高,有效解决了取向硅钢焊缝无法精准定位切除的问题,实现了卷中焊缝多工序结合精准切除。
电工钢热连轧宽度自适应模型优化及应用
某厂对电工钢的轧制策略进行了优化,粗轧道次由“1+5”改为“1+3”。在优化后的生产过程中,每次变换钢种,烫辊材就会出现窄尺现象,而紧随其后的电工钢板则出现超宽现象。文中针对该问题,介绍了宽度设定模型和宽度自适应模型的原理,阐述了该问题出现的原因及解决方案,并通过对宽度自适应模型的应用研究及优化攻关,有效地解决了问题,大幅提升了实物质量,降低了宽度封锁率。 The rolling strategy of electrical steel was optimized in a factory,and the rough rolling pass was changed from “1+5”to“1+3”.Subsequently,the following problems were occurred in the production process:when the steel grade changed,the roasting roller steel before the electrical steel appeared the narrow width phenomenon,and then the electrical steel appeared the ultra-wide phenomenon.This paper introduced the principle of width setting model and width adaptive model,and expounded the causes and s...
CN202111182553.X一种多组分{100}织构无取向电工钢的制备方法
本发明涉及冶金技术领域,具体涉及一种多组分{100}织构无取向电工钢的制备方法。本发明通过控制薄带连铸参数制备1.5~2.5mm厚的无取向电工钢铸带,直接冷轧至厚度为0.35~0.50mm后,先进行预回复退火,再进行成品退火,此过程中控制退火温度、时间以及升降温速率。本发明所制备的无取向电工钢具有多组分{100}织构,包括{100}<001>、{100}<012>和{100}<011>,{100}织构组分体积分数达到25~39%,其轧向磁感值1.71~1.78T,横向磁感值1.70~1.76T,板面45°方向磁感值达到1.65~1.67T。本发明通过优化退火工艺,利用{100}变形组织的强回复与再结晶协同作用,从而显著增强{100}退火织构,方法简单有效。
后天抑制剂获得法制取向硅钢析出物的转化规律
通过后天抑制剂获得法制备了取向硅钢,对渗氮前后和高温退火升温阶段析出物的析出和转化规律进行了研究。研究结果表明,渗氮前脱碳退火态基体中存在少量的粗大AlN颗粒和细小AlN颗粒,渗氮处理后新析出大量的Si3N4析出物,高温退火升温阶段Si3N4将转化为(Al,Si)N,随着温度的继续升高(Al,Si)N颗粒将发生粗化,(Al,Si)N是后天抑制剂获得法制备取向硅钢的主要抑制剂。 Grain-oriented silicon steels were produced by acquired inhibitor method.The rule of precipitate transformation was studied after nitriding treatment and high-temperature finishing annealing.The results show that a small amount of large AlN and fine AlN are found in matrix before nitriding treatment,and a large amount of Si3N4 is precipitated in matrix after nitriding treatment.During the temperature rising period of high-temperature finishing annealing,Si3N4 would transform into(Al,Si)N,and(Al,...
微量Sn对0.4%Si无取向硅钢组织和磁性能的影响
结合实际生产0.4%Si无取向硅钢,统计了不含Sn和0.025%Sn无取向硅钢的磁性能变化,利用金相显微镜、X射线衍射仪观察分析不同成分下试样的显微组织和微观织构。试验结果表明:Sn元素可以显著降低无取向硅钢的晶粒尺寸,0.025%Sn试样的平均晶粒尺寸比不含Sn减小28.4%;加入Sn元素后抑制了无取向硅钢中不利于磁性能的{111}面织构组分强度,提高了对磁性能有利的{100}面织构组分强度,0.025%Sn与不含Sn相比磁感均值从1.756 T提升至1.768 T,铁损均值从5.476 W/kg降低至5.204 W/kg,明显改善了无取向硅钢磁性能。 In this paper combined with the actual production of 0.4% Si non oriented silicon steel, the magnetic properties of non oriented silicon steel without Sn and 0.025% Sn were counted. The microstructure and microtexture of samples with different compositions were observed and analyzed by metallographic microscope and X-ray diffraction. The results show that: Sn can significantly reduce the grain size of non oriented silicon steel, and the average grain size of 0.025% Sn sample is 28.4% smaller tha...
CN202123127843.2硅钢片生产用上料装置
本实用新型公开了硅钢片生产用上料装置,属于硅钢片生产领域,包括本体,所述本体包括侧板和U型板,所述侧板固定连接在U型板的一侧,所述本体的顶部横向设置有平移机构,所述平移机构上安装有气缸,所述气缸的底部安装有吸盘,所述U型板内腔的底部竖向固定连接有弹簧,所述弹簧远离U型板的一端水平固定连接有升降板,所述平移机构包括电机、螺纹杆、限位板和移动块,所述电机安装在侧板的顶部,所述电机的输出轴与螺纹杆的一端固定连接,通过设置弹簧,在第一个物料从上料装置移出后弹簧的弹力推动剩余物料,使得剩余物料进行上升,避免吸盘触碰不到物料的问题,简化吸盘移动轨迹,加快上料速度。
压下率对取向硅钢热轧板织构的影响
采用X-射线衍射分析技术测定了取向硅钢热轧板在不同压下率下不同厚度处的织构。结果表明,在压下率低于80%的情况下,几乎所有试样的不同厚度处的织构均为旋转立方织构类型{100}<011>,但不同压下率、不同厚度处的织构强度存在很大差异;在压下率大于80%的情况下,不同试样的不同厚度处的织构类型发生了变化,其织构类型为旋转立方织构或高斯织构{011}<100>,且当织构类型为旋转立方织构时,织构强度存在很大差异,而当织构类型为高斯织构时,织构强度差异相对较小。 The texture of the grain oriented silicon steel hot rolled plate at different compressibility has been measured.The experimental results have shown that the texture of all samples at different thickness is {100}<011> when the compressibility is below 80%,and its intensity at different compressibility and thickness is difference.The texture of all samples at different thickness is variable when the compressibility is above 80%,it is {100}<011> or {011}<100>,and the intensity of ...
CN202110759732.9一种无机绝缘漆及其制备方法以及在极薄硅钢带中应用
本发明提出了一种无机绝缘漆,由下列物质组成,其重量百分比为:质量百分含量为50~55%的磷酸二氢铝溶液:30~70%;质量百分含量为60~70%的磷酸二氢锰溶液:10~15%;质量百分含量为80~85%的硼酸溶液:5~6%;质量百分含量为99%的硅烷偶联剂溶液:1~5%;质量百分含量为30~35%的硝酸盐溶液:0.1~0.5%;硅溶胶:10~15%;纳米硅酸铝:10~15%;纳米二氧化硅:20~30%;消泡剂:1~5%;水溶剂:适量。本发明采用磷酸二氢铝、纳米二氧化硅为主料制备了一种极薄硅钢带薄绝缘无机绝缘漆的涂层,涂层厚度均匀性好,涂层表面光亮、附着性强、绝缘电阻系数高。
球刻痕法对高磁感取向硅钢磁性的影响
试验研究了球刻痕法对高磁感取向硅钢的铁损、矫顽力、相对磁导率、巴克豪森噪声等磁学性能的影响.研究结果表明:经过球刻痕处理后,高磁感取向硅钢的铁损明显降低,矫顽力下降,8 mm球刻痕过后铁损值与矫顽力分别下降16.2%和14.7%,且铁损和矫顽力均随刻痕间距降低而减少.刻痕后的高磁感取向硅钢磁导率在高磁感应强度下明显上升,刻痕后巴克豪森噪声值明显降低,经过对比分析确定8 mm为球刻痕的最佳刻痕间距.从磁畴观察、细化磁畴的原理等方面解释了细化磁畴对高磁感取向硅钢性能的影响原因. The effects of the ball scribing on magnetic properties of high permeability grain-oriented silicon steels,including the iron loss,coercive force,relative permeability,and Barkhausen noise were investigated. The results showed that the iron loss and coercive force of the high permeability grain-oriented silicon steels apparently decreased 16. 2% and 14. 7% respectively after 8 mm ball scribing and they both decreased with the decrease of the scribing spacing at the same magnetic flux density. At...
冷轧无取向硅钢产品标准浅析
聚焦无取向硅钢产品标准,从电磁性能、表面性能、机械性能以及尺寸公差与边部质量等维度对国际标准IEC、EN、JIS、ASTM以及国标GB进行了分析研究。分析得出,各类标准在电磁性能方面要求基本一致;ASTM标准的机械性能要求有别于其他几个标准。 In this paper,non-oriented silicon steel standards of EN,JIS,GB and ASTM were compared and analyzed. It is showed that,all types of standards in electromagnetic performance requirements are basically the same. Surface properties in ASTM standard are expressed in the most detailed. The mechanical properties requirements of the standards,except for ASTM,are basically the same.
我国硅钢发展现状及发展趋势
硅钢是钢铁产品中的\"工艺品\",是高附加值产品,通过对我国主要硅钢生产厂家的工艺设备,市场情况分析,简要介绍了我国硅钢生产消费现状,未来生产能力预测及硅钢未来发展趋势。 Silicon steel is the \"crafts\" of steel products,also is high value-added product.By analyzing process equipment and market condition of major silicon steel-making plant of China,it briefly introduces our current production consumption status,future production capacity prediction and future development trend of silicon steel.
CN202111157344.X一种适用于无取向硅钢极薄带表面涂覆的涂液及其制备方法与应用
本发明公开了一种适用于无取向硅钢极薄带表面涂覆的涂液,它由水溶性丙烯树脂、成膜助剂、耐盐雾助剂、流平剂、纳米氢氧化锆、消泡剂、水按质量比100:(2~8):(1~3):(1~5):(0~1):(0.1~0.5):(70~130)组成。将该涂液在无取向硅钢极薄带表面可表现出良好的涂覆性,经烘烤固化后形成的绝缘涂层表面透明光滑,附着性和绝缘性能优良,可有效提升无取向硅钢极薄带的综合性能,适合推广应用。

