钢厂
热轧辊冷却对冷轧无取向电工钢卷纵向磁性的影响及工艺优化
通过对35W300高牌号0.35 mm冷轧无取向电工钢卷(/%:0.002C、2.71Si、0.22Mn、0.015P、0.003S、0.0020N、0.55Als)头、中、尾组织、织构及对应的磁性能的试验研究,发现因热轧时12 MPa高压水连续冷却造成接触轧辊的钢卷头、中、尾在不同温度下轧制,卷取后钢卷头部处于卷心、温度略高而冷却速度略低于钢卷尾部,致使钢卷纵向组织、织构不同,成品卷头、尾各250 m内磁感逐渐增加,铁损逐渐降低,250 m外至钢卷中部磁性能稳定。通过将热轧辊的冷却方式改为周期冷却和卷取后的层流冷却改为钢卷70 m后开始冷却,至钢卷尾部70 m前停止冷却的方式使得钢卷纵向铁损差异明显减小,磁感差异略有改善。 According to the test research on structure and texture of head,meddle and end of 35W300 high grade 0.35 mm cold rolled non-oriented electrical steel strip coil(/%:0.002C,2.71Si,0.22Mn,0.015P,0.003S,0.002 0 N,0.55Als) and corresponding magnetic properties,It is found that due to 12 MPa high pressure water continuous cooling the roller in hot rolling process led to head,middle and tail of strip rolling at different temperature and after coiling the head of strip coil being in center of coil led t...
CN202110112524.X提高硅钢收卷速度的卷取系统
本发明涉及硅钢卷取领域,具体涉及提高硅钢收卷速度的卷取系统,包括机架、第一卷取辊、第二卷取辊、第三卷取辊和切捆机构,第一卷取辊、第二卷取辊和第三卷取辊依次转动设置于机架上;切捆机构包括切割刀、挤压板和成卷的胶带,切割刀竖直滑动设置于第一卷取辊和第二卷取辊的上方,切割刀上固定有两个支撑条,两个支撑条之间设置有支撑辊,成卷的胶带套设于支撑辊上,切割刀上还设有供胶带穿过的通槽;挤压板内设有装有墨水的盛墨腔,挤压板一侧的两端固定有排墨管,排墨管与盛墨腔连通,且排墨管与切割刀的侧壁转动连接。采用本技术方案时,有利于提高硅钢卷取效率。
脉冲磁场退火对取向硅钢磁性能的影响
通过对取向硅钢进行脉冲磁场退火实验,发现在相同的退火时间(6.0 min)内,低于1 T的脉冲磁场可以在一定程度上提高取向硅钢的磁感(B8),而高于1 T的脉冲磁场则会使取向硅钢的磁性能急剧恶化.同时发现,脉冲直流电加热方式会使取向硅钢的磁性能恶化.研究表明,脉冲磁场退火有望成为一种调控材料微观结构的有效手段. We have carried out experiments of annealing by pulse magnetic field.The results show that a pulse magnetic field with intensity lower than 1 T can promote magnetic induction density(B8) of grain-oriented silicon steel,while the magnetic properties deteriorate sharply when intensity is higher than 1 T.It has also been found that heating by using pulse direct current can cause the magnetic properties to deteriorate,in contrast to the traditional heating using resistance furnace.Our research shows...
CN202120958201.8一种无取向硅钢用轧制工作辊
一种无取向硅钢用轧制工作辊,属于轧机工作辊技术领域,该轧制工作辊,包括锥形曲面段和平直段,锥形曲面段包括弧形段Ⅰ和弧形段Ⅱ,弧形段Ⅰ的弧面内凹,弧形段Ⅱ的弧面外凸,弧形段Ⅱ和平直段与带钢接触,弧形段Ⅰ的一端水平向外延伸,弧形段Ⅰ的另一端与弧形段Ⅱ的一端相切,弧形段Ⅱ的另一端与平直段相切,本实用新型的有益效果是,该工作辊整体结构简单,轧制效率高,降低了辊耗,消除了工作辊边部的急剧弹性压扁、弹性变形,降低了轧制断带的风险,可有效控制钢带边部的边降和形状。
电工钢中柱状晶尺寸及退火工艺对{100}织构的影响
利用EBSD技术研究了电工钢中不同的柱状晶尺寸及退火工艺下{100}织构的演变规律。结果表明,初始晶粒尺寸的影响最显著。细小柱状晶热轧后经过常化处理,组织已均匀,但中心层有强{100}织构。粗大柱状晶中{100}织构的遗传性强,常化及中间退火后,中心层仍有粗大的以{100}取向为主的晶粒;脱碳退火后才能完成组织均匀化和织构梯度的弱化。常化时的升温速度也对织构演变存在影响,低的升温速度有利于{100}织构的保留,但升温速度的影响没有初始晶粒尺寸及退火次数的影响显著。细小柱状晶样品经过热轧及三次退火工艺适合制备取向电工钢。 Evolution of {100} texture of different columnar grains and annealing process was investigated in electrical steels with the help of EBSD technique.The results show that the effect of initial grain size is the strongest.The initial fine-grained specimen shows uniform microstructure after the normalizing process,while {100} grains appear preferentially in the central layer of sheets.The heredity of {100} texture in the initial coarse-grained specimen is more significant.{100} mainly-oriented coar...
退火工艺对无取向硅钢磁性能的影响
分析总结退火工艺各参数对冷轧无取向硅钢磁性能的影响,结合设计和生产实践经验介绍退火工艺中各参数的实际生产取值,并针对现生产工艺过程中出现的典型问题提出解决办法。 It is analyzed and summarized the great influences on magnetism of cold rolled non-oriented silicon steel affected by various annealing process data in this article.The relevant settled ways is raised.According to the actual value presetting ways for various annealing process data based on design and production,as well as typical problems occurred during production.
CN202011486898.X高牌号无取向硅钢及其生产方法
本发明揭示了一种高牌号无取向硅钢及其生产方法。所述无取向硅钢的化学成分以质量百分比计包含:C:0.002~0.004%,S≤0.003%,Si:1.4~1.7%,Mn:0.7~0.95%,P≤0.03%,Sn:0.015~0.035%,11×([Si]‑1.4%)=14×([Mn]‑0.7%)。所述无取向硅钢的生产方法中,连铸坯加热温度1120~1150℃,精轧终轧温度为890±15℃,最后一道次精轧的压下量≥30%且最后两道次精轧的总压下量≥50%,卷取温度650±20℃;在酸连轧之前不需要进行常化处理,且所得无取向硅钢的磁性能佳,表面无瓦楞缺陷,满足低成本高牌号无取向硅钢的需求。
中、厚板坯生产的取向硅钢组织及织构特征
采用中、厚板坯生产技术对取向硅钢进行了研制和开发,对热轧及后工序样品进行了金相组织观察和EBSD分析,探讨了两种组织及织构的差异性,研究结果表明:除高温退火样品外,中板坯生产的取向硅钢各工序样品平均晶粒尺寸大;厚板坯生产的取向硅钢热轧和常化样品亚表层Goss织构强;中板坯和厚板坯的脱碳退火板织构没有明显区别。中板坯生产的取向硅钢成本低,产品磁性能和质量与厚板坯相当。 Grain oriented silicon steel was researched and developed by medium thickness slab and thick slab.Microstructures observation and EBSD analysis to the samples of hot rolling and following processes were carried out,respectively.The differences between the two kinds of microstructures and textures were discussed.The results show that the average grain sizes of every process samples are larger except that of high temperature annealing samples of grain oriented silicon steel produced by medium thic...
试样剪切应力对冷轧无取向电工钢磁性能的影响
电工钢试样加工产生的剪切应力会恶化钢板的磁性,对不同牌号硅钢片的横向、纵向试样退火前后磁性能的变化进行研究,结果表明:无取向硅钢片在剪切过程中横向、纵向的磁性受到剪切应力影响是不一样的。 The electrical steel sample processing magnetic of electrical steel will worsen due to the shear stress of sample. In this paper,the magnetic change of transverse,longitudinal specimens of different type of silicon steel sheet before and after annealing are studied. The results show that the magnetic of non- oriented silicon steel sheet affected in the process of shear is not the same in horizontal and vertical direction.
CN202122739490.5一种硅钢片制作用防止硅胶泄露结构
本实用新型公开了一种硅钢片制作用防止硅胶泄露结构,包括运行组件与固定密封组件,所述运行组件的内侧壁设有固定密封组件,所述运行组件包括板体、第一凹槽、壳体、硅钢片、支撑板、连接块、密封圈、防护板和通孔,所述板体的内侧壁开设有第一凹槽,所述第一凹槽的内部设有壳体,所述壳体的内侧壁设有硅钢片,所述硅钢片的两侧相互对称焊接有四个连接块,四个所述连接块相斥一侧均贴合于第一凹槽的内侧壁,本实用新型首先通过硅钢片两侧密封圈保障密封效果,设置的橡胶管起到二次密封防护作用,并借助其内部的弹簧及U型板实现防偏移的效果,最后一方面可以在壳体相邻组件内侧加胶并且提高其内部硅钢片的厚度,以此实现多重密封防漏。
硅钢常化炉段工艺特征及问题分析
连续酸洗退火机组(CPAL)对于当前生产高磁感取向硅钢和高牌号无取向硅钢是必不可少的一个环节。常化炉是常化酸洗机组关键的组成部分。本文对国内自主建造的两条退火酸洗机组的工艺流程,特别是常化炉段进行了对比分析。总结出了常化炉的工艺及组成特点,对生产过程中暴露的问题进行了仔细的分析并提出了改进的意见,对于以后新建常化炉具有一定的提示作用。 The continous pickling annealing line(CPAL) is an essential step in producing high magnetic induction grain-oriented silicon steel and high grade non-oriented silicon steel.The normalizing furnace is a very important part of the CAPL.In this paper,the process flows of two CAPL with independent manufacture in our country have been compared,especially the part of normalizing furnaces.The characteristics of process and component are summarized and problems of the normalizing furnace during the prod...

