钢厂
双取向硅钢在制备过程各阶段的织构和微结构
利用X-射线衍射织构分析和线形分析技术测定了交叉轧制双取向硅钢在制备工艺各阶段的织构及微结构,进而探讨了立方织构({100}<001>)的形成过程。通过对实验结果的分析可知,二次冷轧和交叉轧制工艺为立方织构提供了内能优势和有利的形变织构,而低温预退火工艺既强化了立方织构的内能优势,又为立方织构的异常长大提供了有利的组织保证,最终在抑制剂(AlN和MnS)的协同作用下,硅钢在二次再结晶退火后形成了强烈的立方织构。 The texture and substructure of the double oriented electrical steels produced by the cross rolling technology during the difference process has been measured by means of the X-ray texture and diffraction peak profile analysis technology,and research the formation mechanism of cube texture,{100}<001>.The results show that the dominances of inner energy and deformation texture were supplied by secondary cold rolling and the cross rolling technology and strengthened by pre-annealing at a low...
CN202110441863.2一种高磁感取向硅钢的脱碳退火工艺
本发明是高磁感取向硅钢的脱碳退火工艺,首先对硅钢卷进行放卷、活套、清洗;再对硅钢进行脱碳、渗氮处理,氨气流量6‑20m3/h、加湿槽温度30‑70℃,脱碳温度780‑880℃、机组速度45‑75m/min、气氛中氢气比例20‑60%、氮气比例40%‑80%,然后冷却到常温;对硅钢进行活套;再对硅钢进行涂覆氧化镁,涂覆量4‑10g/㎡;最后对硅钢进行干燥和收卷成硅钢卷;通过本发明对高磁感取向硅钢的脱碳退火工艺流程进行了优化设计,调整了脱碳退火工艺中氨气流量、气氛、加湿槽水温等参数,优化了高磁感取向硅钢中碳元素、氮元素和氧元素的含量,最终使高磁感取向硅钢实现稳定的性能,磁感达1.92T。
高Cu无取向电工钢的制备
运用EBSD和光学显微镜,研究了0.25%~0.45%Cu对无取向电工钢热轧板显微组织,成品板显微组织、织构和磁性能的影响。实验结果表明:卷取过程中Cu元素在热轧板表层的偏聚作用显著阻碍了热轧板表层再结晶晶粒长大,导致热轧板表层晶粒尺寸随着Cu含量增加而逐渐较小,但热轧板中间晶粒尺寸变化不大。同时发现Cu元素能够明显改善织构类型,使有利织构组分增加,不利织构组分减少,同时减弱织构强度。从实验结果可知0.35%Cu能够显著改善电工钢的磁性能,铁损P15/50最低达到4.1 W/kg,磁感B50最高值达到1.8 T。 Effects of high content Cu on microstructure of hot rolled plates and microstructure,texture and magnetic properties of annealed finish product plates of non-oriented electrical steel were examined by means of EBSD technique and optical microscope. The results show that surface segregation of Cu significantly hindered recrystallized grain growth of surface layer in hot rolled plate during the coiling,as a result,the surface grain sizes of the hot-rohed plates decrease with the increase of Cu con...
初次再结晶退火工艺对3%Si取向硅钢组织和织构的影响
试验研究了0.3 mm取向硅钢冷轧板(/%:0.046C,3.07Si,0.09Mn,0.029P,0.004S,0.005A1)的退火温度(760~880℃7 min)和退火时间(820℃3~9 min)对该钢的晶粒尺寸,再结晶和织构的影响。结果表明,最佳初次再结晶退火工艺为820℃5 min,该钢的平均晶粒尺寸为14.20μm,完全再结晶率为92%,不利{111}<110>结构含量为3.16%,有利织构{111}<112>,{012}<001>和高斯织构含量分别0.40%,4.73%和2.46%。 The effect of annealing temperature(at 760 ~ 880 X.for 7 min) and time(at 820℃ for 3~9 min) on grain size,recrystallization rate and texture of 0.3 mm cold-rolled sheet of oriented silicon steel(/%:0.046C,3.07Si,0.09Mn,0.029P,0.004S,0.005Al) has been tested and studied.Results show that with optimum recrystallized annealing at 820℃ for 5 min,the silicon steel average grain size is 14.20 fun,the complete recrystaUization rate is 92%,the unfavourable-texture {111}< 110 > content in steel is ...
高牌号无取向硅钢CSP流程铸坯及热轧板的组织和夹杂物分析
2.9 mm热轧3%Si高牌号无取向硅钢板(/%:0.004 6C、3.04Si、0.32Mn、0.49Als、0.004S、0.013P、0.0042N)由CSP(Compact Strip Production紧凑式带材生产线)流程:120 t BOF-70 mm CC-热轧工艺生产。热轧终轧温度872℃,卷取温度683℃。铸坯及热轧板的组织和夹杂物的分析结果表明,铸坯组织为典型的贯穿柱状晶组织;热轧板边部为再结晶组织,中部为纤维组织带有少量再结晶晶粒;高牌号无取向硅钢的主要夹杂物为铸坯-Al2O3,AlN和Cu2S+MnS;热轧板-Al2O3,AlN,AIN+MnS和Cu2S+MnS。 The 2.9 mm hot rolled 3%Si high grade non-oriented silicon steel plate(/%:0.004 6C,3.04Si, 0.32Mn,0.49Als,0.004S,0.013P,0.004 2N) is produced by CSP(Compact Strip Production) flow sheet i.e.120 t BOF-70 mm CC-hot rolling process with end rolling at 872℃and coiling at 683℃.The analysis results on structure and inclusions in casting slab and hot rolled plate show that the structure of slab is typical trans-columnar crystal,the structure of hot rolled plate at edge is recrystallized grain and in ce...
电力变压器用高磁感取向硅钢的发展及应用
阐述了国内外高磁感取向硅钢的生产研究水平与发展趋势,包括通过提高高斯晶粒取向度、细化磁畴、涂覆张力涂层、减薄钢片厚度进一步降低铁损以及低温加热技术和短流程技术新工艺。分析高磁感取向硅钢在我国大型电力变压器上的应用情况,结果表明,发展更薄规格高磁感、低铁损、低磁致伸缩取向硅钢可为大型变压器的安全性、节能性及环保性提供有效保障。 The research progress and development trend of high magnetic induction grain-oriented silicon steel at home and abroad are summarized,including the technology of improving the Goss alignment,refining domain wall,adding stress coating,decreasing thickness of sheet,and the new technique of reducing heating temperature of casting slab and shortening operational.Moreover,the application of high magnetic induction grain-oriented silicon in power transformer is presented.Developing grain-oriented sili...
CN202111133151.0一种电工钢片磁致伸缩模型的建模方法
本发明公开了一种电工钢片磁致伸缩模型的建模方法,包括:测量不同旋转磁场下电工钢片磁致伸缩对称蝴蝶曲线εk;对所测量的对称蝴蝶曲线进行辨识,构建磁致伸缩蝴蝶曲线εk的Everett函数数据库;将输入的矢量磁场B波形用旋转磁场形状参数Bmax,最大值方向的方向角θ和椭圆长短轴的长度比λ拟合,得到拟合后结果;通过线性插值法在磁致伸缩Everett函数数据库中进行插值,获得拟合后结果所对应的磁致伸缩Everett函数值Ek;根据Everett函数值Ek计算得出对应的磁致伸缩蝴蝶曲线εk。应用本发明实施例,不仅可以描述矢量磁致伸缩特性,还可以通过计算估算出旋转磁场下的瞬态磁致伸缩。此外,还能够考虑磁致伸缩的各向异性特性。
CN202111677985.8一种软磁性高硅钢极薄带及其制备方法
本发明涉及硅钢带的制备技术领域,具体公开一种软磁性高硅钢极薄带及其制备方法。所述软磁性高硅钢极薄带的制备方法包括熔炼、包覆CaF2和TiB2偶合涂层、微波热压成型、酸洗、渗氮、一次退火、三道热轧、二次退火、三次温轧和三次退火。本发明提供的软磁性高硅钢极薄带的制备方法制得的软磁性高硅钢极薄带的晶粒细化程度高、组织均匀,改变了传统的相析出路径,有效消除了有序相的形成,使其具有优异的延展性,并具备更高的磁感和更低的铁损。
PDSOFT在硅钢退火炉管道设计中的应用
结合硅钢退火炉项目中应用PDSOFT软件进行三维配管设计的案例,描述PDSOFT软件的应用过程,总结其使用要点,分析其优缺点,并提出了推广三维设计软件的思路,对今后PDSOFT在相似项目中的推广应用有参考和借鉴价值。 Combining the case of using PDSOFT software to design the three-dimensional piping,the application process of the PDSOFT software is described,the using points are summarized,the advantages and disadvantages are analyzed,and the ideas of promoting the three-dimensional design software are put forward,which have a strong reference value for the promotion and application of PDSOFT in similar projects in the future.
CN202111560157.6一种取向硅钢高温连续退火炉隔离装置
本发明涉及取向硅钢高温连续退火炉领域,尤其涉及一种取向硅钢高温连续退火炉隔离装置,包括安装在炉壳上的隔离炉门及设置在隔离炉门四周的密封井;隔离炉门顶部两侧安装有水冷却装置;水冷却装置上部设有隔离炉门动力牵引装置;密封井包括固定密封井和伸缩密封井,伸缩密封井位于固定密封井内部并与固定密封井滑动连接,伸缩密封井与固定密封井端部连接处设有密封装置。本发明可以确保隔离炉门升降过程中实现无缝全密封状态,提高密封效果,且采用伸缩密封井实际降低了密封井的高度,间接降低了水冷却装置连接管道上升至最高点的净空标高,与传统固定式密封井高度相比可以降低高度50%~80%,从而降低厂房净空标高,节省厂房基建投资。
硅钢轧制过程中乳化液流量数学模型研究及应用
目前高磁感冷轧硅钢生产过程中,采用经验方法确定的乳化液流量设定值往往会造成硅钢产品的磁感性能达不到预期目标,针对此情况,基于轧机轧制机理研究了的乳化液流量数学模型,确定了乳化液流量设定值。实践表明,使用该数学模型输出的乳化液流量设定值,可提高轧制过程中乳化液流量控制精度,从而提高高磁感冷轧硅钢的轧制性能。 In view of the current production process of high magnetically inductive cold-rolled silicon steel, the mathematical model of emulsified fluid flow based on mill rolling mechanism is studied in view of the situation in which the magnetic sensing performance of silicon steel products is often not up to the expected target by using empirical method to determine the emulsified liquid flow setting. Practice shows that the emulsified fluid flow setting value output from this mathematical model improv...

