钢厂
日本取向电工钢生产工艺最新研发进展
根据相关的取向电工钢典型专利技术,概述了日本高磁感低铁损取向电工钢低温板坯加热、抑制剂合理调节、关键成分Mn、C、Sn和Sb调节与利用、新型退火剂和绝缘溶液的制备及细化磁畴等生产工艺最新动态和进展情况,并提出了国内企业申请取向电工钢专利时应当借鉴之处。 According to related typical patent technology for grain-oriented electrical steel sheets,the recent trends and progress situation for production process of grain-oriented electrical steel sheets with high magnetic flux density and low core loss in Japan are summarized including low temperature slab heating,suitably regulating inhibitors,adjusting and utilizing key element Mn,C,Sn and Sb,manufacturing for new annealing agent and insulating solutions,and fining magnetic domain,and some suggestion...
CN202111129070.3一种增大压下率的电工钢冷轧装置及冷轧方法
一种增大压下率的电工钢冷轧装置及冷轧方法,属于电工钢冷轧技术领域,该电工钢冷轧装置,包括单机架可逆轧机,单机架可逆轧机的两侧均设置有电磁感应加热装置和氮气风冷装置,氮气风冷装置靠近单机架可逆轧机的轧制进口或入口设置,本发明的有益效果是,本发明通过在单机架可逆轧机两侧增设电磁感应加热装置和氮气风冷装置,对每道次轧制过程中可在线调节电磁感应加热温度,实现了边去应力退火边轧制,保证了正常的轧制工作,达到了高效轧制更薄规格电工钢产品的目的和消化生产CSP热轧超厚过渡坯的目的。
CN202110953215.5一种含磷高磁感无取向硅钢的生产方法
本发明涉及一种含磷高磁感无取向硅钢的生产方法,工艺路线:铁水脱硫-转炉冶炼-RH精炼-连铸-热轧-酸洗-冷轧-连续炉退火-涂层-性能检验-包装,具体步骤包括:1)将钢水冶炼至目标成分后采用连铸方式将钢水铸成坯;2)热轧板坯加热炉均热段板坯温度950~1050℃,终轧温度控制在780~830℃,卷取温度600~680℃;3)酸洗后冷轧,控制冷轧整体压下率80%以上,至成品厚度,增加剪切带组织;4)连续退火炉快速加热段温度设定1000~1150℃,增加有利织构组织形核;均热段温度设定750~830℃,全氮气干气氛保护,退火工艺速度110~150m/min,满足晶粒度8~4级。本发明在减少硅、铝、锰合金添加量的情况下,改善铁损提高磁感性能,提高机械性能。
热轧辊冷却对冷轧无取向电工钢卷纵向磁性的影响及工艺优化
通过对35W300高牌号0.35 mm冷轧无取向电工钢卷(/%:0.002C、2.71Si、0.22Mn、0.015P、0.003S、0.0020N、0.55Als)头、中、尾组织、织构及对应的磁性能的试验研究,发现因热轧时12 MPa高压水连续冷却造成接触轧辊的钢卷头、中、尾在不同温度下轧制,卷取后钢卷头部处于卷心、温度略高而冷却速度略低于钢卷尾部,致使钢卷纵向组织、织构不同,成品卷头、尾各250 m内磁感逐渐增加,铁损逐渐降低,250 m外至钢卷中部磁性能稳定。通过将热轧辊的冷却方式改为周期冷却和卷取后的层流冷却改为钢卷70 m后开始冷却,至钢卷尾部70 m前停止冷却的方式使得钢卷纵向铁损差异明显减小,磁感差异略有改善。 According to the test research on structure and texture of head,meddle and end of 35W300 high grade 0.35 mm cold rolled non-oriented electrical steel strip coil(/%:0.002C,2.71Si,0.22Mn,0.015P,0.003S,0.002 0 N,0.55Als) and corresponding magnetic properties,It is found that due to 12 MPa high pressure water continuous cooling the roller in hot rolling process led to head,middle and tail of strip rolling at different temperature and after coiling the head of strip coil being in center of coil led t...
CN202110777440.8一种适应高频率工况下低铁损无取向电工钢及其生产方法
本发明公开了一种适应高频率工况下低铁损无取向电工钢及其生产方法,所述生产方法包括以下步骤:钢水连续浇铸成板坯—热轧—正火—酸洗—冷轧—连续退火—涂绝缘涂层并固化;所述冷轧步骤中,采用六辊单机架往复式轧机经5道次一次冷轧至目标厚度,冷轧过程中前三道次采用变速异步轧制方法,使钢板表层在剪应力作用下位错密度增加,这样在退火后表层晶粒尺寸细化而心部晶粒粗大,通过本发明的方法可生产得到心部为粗大等轴晶粒,表层为纳米级细等轴晶粒的电工钢产品,该产品的铁损P1.5/50≤2.35W/kg,P1.0/400≤14.0W/kg。
CSP工艺生产无取向电工钢
介绍了CSP工艺生产无取向电工钢各工序的设备特点、采用的工艺控制手段和电工钢产品质量情况,结合生产实践证明了马钢CSP工艺开发的无取向电工钢产品丰富了薄板坯连铸连轧的品种结构,发挥了薄板坯连铸连轧生产无取向电工钢性能均一、稳定的特点。 The equipment characteristic,the process control method and the quality of non-orientated silicon steel by CSP process were introduced.Combined with the production situation,it is proved that production of non-orientated silicon steel developed on Masteel CSP line would enrich product structure of thin slab continuous casting and rolling,and it exerts stable performance of non-orientated silicon steel.
中、厚板坯生产的取向硅钢组织及织构特征
采用中、厚板坯生产技术对取向硅钢进行了研制和开发,对热轧及后工序样品进行了金相组织观察和EBSD分析,探讨了两种组织及织构的差异性,研究结果表明:除高温退火样品外,中板坯生产的取向硅钢各工序样品平均晶粒尺寸大;厚板坯生产的取向硅钢热轧和常化样品亚表层Goss织构强;中板坯和厚板坯的脱碳退火板织构没有明显区别。中板坯生产的取向硅钢成本低,产品磁性能和质量与厚板坯相当。 Grain oriented silicon steel was researched and developed by medium thickness slab and thick slab.Microstructures observation and EBSD analysis to the samples of hot rolling and following processes were carried out,respectively.The differences between the two kinds of microstructures and textures were discussed.The results show that the average grain sizes of every process samples are larger except that of high temperature annealing samples of grain oriented silicon steel produced by medium thic...
CN202110014039.9一种免涂层高碳高强耐蚀电磁钢板及其生产方法
本发明涉及电磁钢板技术领域,尤其涉及一种免涂层高碳高强耐蚀电磁钢板及其生产方法。所述电磁钢板按重量百分比计,包括如下组分:C为0.010%~0.150%,Si为1.30%~2.50%,Mn为0.50%~1.50%,P为0.04%~0.15%,S≤0.015%,Cr为0.10%~1.50%,Cu为0.2%~0.6%,Al为0.10%~1.50%,Sn为0.02%~0.10%,Ni≤0.0050%,Nb≤0.0050%,Ti≤0.0050%,N≤0.0050%,V≤0.0050%,其余为Fe和不可控残余元素。所述钢板生产方法包括如下步骤:1)板坯浇铸;2)板坯连轧及卷曲;3)热轧卷酸洗及冷轧;4)罩式退火;5)钢卷矫直或拉矫。本发明所生产专用产品在电磁性能相近情况下,强度进一步提升、耐蚀性能提高、生产流程缩短、生产难度下降,减少了涂层工序,降低了生产成本,同时不同盐雾试验锈蚀减少85%以上。

