钢厂
冷轧生产线硅钢激光辅助切割有限元模拟
研究了激光加热辅助圆盘剪高速切割技术,以解决现有冷轧生产线硅钢切边技术存在的微裂纹、应力、毛刺和边浪等问题。建立了激光加热温度场有限元分析模型,根据生产线上圆盘剪加工的实际过程,探讨了数值模拟中热源的加载形式,研究了激光对板材进行辅助加热时各个工艺参数如激光功率、光斑尺寸以及激光入射角度对切割工艺的影响,并通过实验对工艺参数进行了优化。最后,进了验证实验。实验结果显示:当激光加热点运动至圆盘剪刃口位置时,温度为100℃左右,此时材料硬度降低到原有硬度的70%~80%,降低了切削力,减少了圆盘剪的磨损,可有效提高圆盘剪的寿命。 Laser assisted trimmer side cutting technology was studied to overcome the problems such as micro cracks,stress,burrs and edge waves existing in a cold rolling production line of silicon steel side cutting.A finite element analysis model for the laser hearting temperature field was established, the loading form of a heating source was determined and influences of various processing parameters like laser powers,spot sizes,and laser incident angles on laser assisted heating sheet materials were di...
在动态热处理条件下对取向电工钢二次再结晶的研究
对应用动态加热进行短时温度退火的取向电工钢进行了二次再结晶研究。所进行研究的实验用取向电工钢是经过终冷轧和后续罩式退火后的一条工业化生产线生产的。研究结果表明,运用短时热处理条件可引起研究钢完全的异常晶粒长大。在实验室处理的材料的织构和金相组织与工业化生产的经过终退火而获得的相同的取向电工钢类似。但是,在实验室处理的取向电工钢的二次再结晶的矩阵中可观测到\"寄生\"晶粒。从磁性观点看,这些\"寄生\"晶粒含有不理想的{111}取向织构。 The present study was made to investigate secondary recrystallization in grain-oriented steels annealed at short time temperature exposures with application of dynamical heating.The investigated GO(Grain Oriented) steels for experiments were taken from one industrial line after final cold rolling reduction and subsequent box annealing.It was shown that application of short time heat treatment conditions could lead to complete abnormal grain growth in the investigated GO steel.The texture and mic...
CN202122736197.3水性硅钢绝缘涂料制备用袋式过滤机
本实用新型公开了水性硅钢绝缘涂料制备用袋式过滤机,包括下壳体,所述下壳体顶部铰接有一对上壳体,一对所述上壳体均具有连接板,一对所述连接板通过若干个吊环连接,所述上壳体外侧壁面设有上固定座,所述下壳体后壁面设有出液管,所述下壳体内部设有弹出支撑板机构,所述上壳体内部设有上壳体清洁机构,所述下壳体内部设有下壳体清洁机构。本实用新型涉及袋式过滤器技术领域,本装置结构紧凑,通过一对第一气缸铰接于一对上壳体两侧,使上壳体实现向自动两侧打开的功能,取出支撑板时较为方便,上壳体内壁面的挤压销能够对支撑板进行挤压,当上壳体被打开时,支撑板失去挤压销的限位作用时就会从限位槽中弹出,给人们带来了方便。
6.5%Si硅钢的制备技术和发展前景
6.5%Si硅钢具有优异的磁学性能和广泛的应用前景。本文综述了6.5%Si硅钢的物理、机械及磁学特性,讨论了传统轧制、温轧、薄带连铸、快速凝固、CVD、粉末轧制等不同制备工艺的关键技术及特点,概括了6.5%Si硅钢在高效节能电机、汽车马达及磁屏蔽等领域中的主要应用,介绍了硅钢的制备技术取得的研究进展,并指出了其广阔的发展前景。 6.5% Si silicon steel has good magnetic properties and wide applications.In this paper physical and mechanical magnetic properties were summarized,and key technology and characteristic of several preparation methods,such as traditional rolling,warm rolling,thin strip continuous casting,rapid solidification,CVD and powder rolling,were discussed.Main applications of 6.5% Si steel in the fields of high-efficiency electrical motors,automobile motors,transformer cores and magnetic shielding were gene...
CN202111393833.5一种耐热型极低损耗取向硅钢及其制备方法
本发明提供的一种耐热型低损耗取向硅钢,取向硅钢的单面采用激光刻痕形成平行线状沟槽;所述激光刻痕为取向硅钢制备工艺中的渗氮步骤之后和在涂覆MgO涂层步骤之前实施;在渗氮步骤之后和在涂覆MgO涂层步骤之前进行激光刻痕加工不会破坏高温退火后形成的硅酸镁底层,底层完整性好,刻痕形成的沟槽位于取向硅钢带材金属基体表面,在高温退火过程中沟槽内直接反应生成硅酸镁底层,最终取向硅钢带材表面涂覆张应力涂层后光滑、平整、无凹凸,取向硅钢带材损耗低、叠片系数高、耐热,成品取向硅钢带材既可用于制备立体卷铁心变压器也可用于制备叠片铁心变压器。
CN202111270511.1大型风电电机硅钢片自动装配系统
本发明公开了大型风电电机硅钢片自动装配系统,涉及机械生产技术领域。该发明包括硅钢片、自动导引运输车、硅钢片标准运输箱、机械手、吸盘夹具和大型风电电机转子;自动导引运输车与硅钢片标准运输箱插接配合;吸盘夹具设置在机械手末端;大型风电电机转子周圈地面粘贴电磁轨道;自动导引运输车与电磁轨道滚动配合。本发明通过设置好的程序,自动导引运输车沿着电磁轨道移动,到达程序设定工位,自动导引运输车自动停止,机械手开始动作,通过吸盘夹具上的真空吸盘吸取硅钢片,然后机械手将吸取的硅钢片移动装配位置,此时红外位置传感器再次精确定位,机械手对硅钢片的位置进行微调,位置调整好后,机械手完成最后的自动叠片步骤。
CN202122693326.5一种电工钢切片用清洁设备
本实用新型涉及电工钢加工技术领域,尤其涉及一种电工钢切片用清洁设备,其包括箱体、第一盒体、烘干装置、清洁组件、进水管和出水管;箱体后侧内壁上转动设置导向辊;第一盒体前侧面上设置第二盒体;烘干装置设置在箱体内壁上;第一转动轴转动设置在第一盒体前后内壁上;刷辊设置在第一转动轴上,刷辊上的刷毛与电工钢钢带表面接触;清洁组件设置两组;第二盒体内设置有带动第一转动轴转动且沿第一转动轴轴线方向来回运动的动力组件;两组进水管出水口位于第一盒体上方且朝向电工钢钢带表面;出水管竖直设置在箱体底部。本实用新型中,刷辊转动的同时沿第一转动轴轴线方向来回做往复运动,不存在清洁间隙,提高了清洁效果。
常化温度对含1.5%Si无取向电工钢磁性能的影响
研究了CSP工艺流程生产的硅含量为1.5%的无取向电工钢在不同常化温度下对磁性能的变化。研究结果表明:随着常化温度的提高,热轧板的晶粒尺寸增大,且组织均匀性提高;此外成品的有利织构组分{100}<0vw>、α、η增强,不利织构组分减弱;铁损P1.5/50呈下降趋势,磁感B50上升平缓。在常化工艺为970℃×2.5min下,对应的铁损P1.5/50<3.4W/kg,磁感B50>1.74T。 The effect of normalizing temperature on the magnetic properties of non-oriented electrical steel containing 1.5%silicon produced by CSP process was studied.The results show that with increasing normalizing temperature,the average grain size of hot-rolled plate increases and the microstructure uniformity is improved.Furthermore,the texture components of finished products are improved through enhancing of{100}<0vw>,αandηtextures and weakening of{111}<112>texture;the core loss P1.5/50 ...
CN202121481825.1变压器铁芯硅钢片打磨设备
本实用新型涉及板材加工设备领域,具体为变压器铁芯硅钢片打磨设备,包括本体,本体内部开设有工作腔,本体内部设置有用于运输硅钢片的运输机构,本体内部设置有用于打磨硅钢片的打磨机构,本体内部设置有用检测硅钢片边缘整洁程度的检测机构,本实用新型通过运输机构和打磨机构进行配合从而对硅钢片进行去除毛刺和毛边,从而保证铁芯中每组硅钢片均不直接接触;通过检测机构对加工完成的硅钢片进行毛刺和毛边的检测,进一步保证了每组硅钢片的整体质量以及尺寸的精准。
硼酸对无铬无取向硅钢涂层性能的影响
研究了硼酸对以Al(H2PO4)3为基料的无铬无取向硅钢绝缘涂层各项性能的影响。用盐雾实验、动电位极化及交流阻抗等试验手段研究了不同硼酸含量对硅钢绝缘涂层的耐蚀性和电化学行为的影响,同时采用SEM对涂层的表面形貌进行了研究。结果表明,硼酸含量为9.7%时,涂层的耐盐雾性及电化学性能最好;硼酸含量过少或过多时,涂层的耐蚀性和电化学性能都较差。 Influence of boric acid on the performance of chromium-free non-oriented silicon steel insulating coating based on aluminum dihydrogen phosphate was investigated.Salt spray experiment,potentiodynamic polarization and electrochemical impedance spectroscopy were used to study the influence of boric acid content on the corrosion resistance and electrochemical behavior of the insulation coating of silicon steel.Surface morphologies of the coatings were tested by SEM.Result shows that when the boric ...
加热温度对W470高硅钢连铸坯氧化铁皮的影响
采用SEM、EDS和XRD对不同加热温度下W470连铸坯氧化铁皮的微观形貌及相结构进行研究。结果表明,W470氧化铁皮难以除去的原因是氧化铁皮熔化,液相包裹着FeO,凝固时发生共晶反应,生成FeO/Fe2SiO4共晶混合物,并深嵌入基体。降低加热炉的加热温度,使连铸坯全程在FeO/Fe2SiO4共晶混合物熔点(1177℃)以下加热,可降低氧化铁皮与基体的结合力,能够有效解决W470除鳞困难问题。 The microstructure and phase structure of iron scale of W470 continuous casting billet at different heating temperatures were investigated by SEM,EDS,and XRD.The results show that the reason why the iron scale of W470 removes hardly is that iron scale is melted and the FeO is surrounded by the liquid phase,which forms FeO / Fe2SiO4eutectic mixture and is embedded into the matrix after solidification.Lowering the heating temperature and keeping the continuous casting billet heating under the melt...

