钢厂
高效电机用无取向电工钢组织和析出物研究及产品开发
为开发高效电机用冷轧无取向电工钢,借助实验室薄板坯连铸连轧模拟设备及扫描电镜、透射电镜等检验手段研究了成分、组织、织构和析出物等对无取向电工钢磁性能的影响规律;结果表明:常化处理使组织均匀化并增加有利于磁性提高的织构组分;采用CSP流程开发的高效电机用无取向电工钢铁损平均值3.4 0 W/kg,磁感≥1.68 T。 In order to develop electrical steel for high efficiency motor,effect of components,microstructure,texture and precipitation on magnetic property of electrical steel are analyzed.From the result,normalizing treatment makes microstructure uniform and increases component of favorable texture.Iron loss of electrical steel developed by CSP line is 3.40W/kg and magnetic induction is more than 1.68T.
高牌号无取向电工钢技术发展及应用
对高牌号无取向电工钢国内生产情况、工艺技术、产品性能及应用领域等进行了阐述,并探讨了高牌号无取向电工钢产品的发展趋势。 This paper introduces basic facts on the production status,process technology and products’ properties and their applications of non-oriented electrical steel with high grade at home,and then discusses the development trend on technology for producing the non-oriented electrical steel with high grade.
硅钢在连续退火机组浪形缺陷的控制
为了消除硅钢在连续退火机组产生的浪形缺陷,对浪形缺陷产生的主要原因进行了分析。制定了相应控制措施,对炉内带钢张力、冷却段输出、碳套辊与带钢的同步性、无氧化炉燃烧状态等参数进行了调整;在生产组织上安排高低牌号宽窄规格穿插生产、定期更换碳套辊等,实施后效果明显。 The main cause leading to waviness defects of silicon steel is analyzed in order to eliminate the waviness defects of silicon steel in continuous annealing line.And thus corresponding measures for controlling these defects are made by means of adjusting these parameters such as the tension of silicon steel coils in continuous annealing furnace,the output in cooling section and the combusting condition of the non-oxidation furnace as well as keeping the synchronization between carbon sleeved roll...
高温卷取的热轧态原料与常化态原料生产高牌号无取向硅钢的比较
研究了采用高温卷取热轧态原料和常化态原料生产高牌号冷轧无取向电工钢组织、织构和磁性能。研究发现钢卷采用750℃高温卷取,下线后立即采用\"保温罩\"对钢卷进行保温,时间96h,然后空冷至100℃时上线生产的工艺可取代常化工艺生产高牌号冷轧无取向电工钢。冷轧上线前,热轧态原料的表层为大量的再结晶组织,这部分组织包括了热轧轧制时保留下来的动态再结晶组织,钢卷本身高温回复后产生再结晶晶粒,以及在保温罩内保温时形成的再结晶组织。高温卷取的热轧态和常化态的热轧卷作为原料时,试样织构类型相似,取向分布密度接近,再结晶后织构类型仍然相似,取向分布密度仍然接近。Goss织构对磁性能增加有促进作用。实验钢中较好的磁性能对应的织构[{100}+Goss]/{111}的比值较高,体现了织构的遗传性。 Microstructure,texture and magnetic properties of high grade cold rolled nonoriented electrical steel which made of hot rolled material with high temperature coiling and with normalization were studied.Steels coiled in high temperature(at 750 ℃),stacked with insulation cover for 96hand air cooled to 100 ℃ were using to manufacture high grade nonoriented electrical steel.The process can replace the normalization process.There are a lot of recrystallized grains in the surface layer of the coil wit...
CN202111239882.3一种适宜缠绕式加工的低铁损无取向硅钢及其生产方法
本发明公开了一种适宜缠绕式加工的低铁损无取向硅钢及其生产方法,属于硅钢生产技术领域。本发明的无取向硅钢包括以下质量百分比的元素:Si:1.5~2.5%,Mn:0.15~1.0%、Als:0.5~1.5%,其余为Fe及不可避免的杂质。其生产工艺步骤为:铁水预处理、转炉冶炼、真空处理、连铸;加热热轧;常化处理;冷轧、退火;保温、冷却;涂覆绝缘层。本发明通过对无取向硅钢的组分及其配比,结合工艺操作进行优化,能够生产得到电磁性能及延伸率均优异的无取向硅钢,从而能够有效满足电工钢缠绕式加工及使用需求,且其制造工序流程短、成本相对较低。
热轧工艺对TSCR流程生产取向硅钢组织和性能的影响
取向硅钢热轧板中组织、织构梯度对发展完善的二次再结晶十分关键,通过对2种不同热轧工艺生产取向硅钢的组织、织构进行研究,结果表明:采用后道次大压下热轧工艺时热轧板表层再结区晶粒平均尺寸增加,再结晶区厚度增加,高温退火后二次晶粒尺寸减小;采用后道次大压下热轧工艺热轧时,热轧板中平均等效应变高,热轧板厚度心部{100}〈011〉和{100}〈001〉位向取向强度降低,({111}~{113})〈110〉位向取向强度提高,高温退火后{110}〈001〉位向偏离角降低,磁性能提高。 The texture and microstructure gradient in hot rolled grain oriented silicon steel strip was one of the essential factors to achieve a perfect secondary recrystallization.The texture and microstructure of grain oriented silicon steel strip as-rolled with two different hot rolling parameters was investigated.The results show that with big reduction at the end rolling process,the intensity of {100}〈011〉 and {100}〈001〉 orientation reduces with({111}-{113})〈110〉 orientation intensity enhanced in hot...
典型半工艺电工钢产品M660-50K5生产及应用技术解析
对欧盟市场汽车压缩机专用产品进行技术解析,对比分析了其电磁性能、退火和发蓝处理、物理性能、化学成分、应用特点等参数。探讨国内外电工钢产品应用方式的不同特点,并结合鞍钢自身工艺装备和炼钢、热轧、冷轧工艺参数介绍了其生产可行性。提供了冶金工艺流程下,后工序电工钢专业生产线及传统冷轧系统生产线两种生产方式,均能满足用户最终使用要求。 The technology of automotive compressor accommodation manufacture of European Economic and Monetary Union market was described.The magnetic properties,annealing bluing,physical properties,chemical composition,application parameters were analysed.The different characteristics of the application of electrical steel products,the feasibility of manufacture on the existing technology and equipment,steelmaking,hot rolled,cold rolled technical parameters were discussed.The professional product line of ...
铜含量对TSCR工艺生产取向硅钢热轧织构的影响
取向硅钢热轧板中织构梯度对发展完善的二次再结晶十分关键,通过添加铜可以显著降低取向硅钢板坯加热温度,从而影响热轧板织构分布。利用X射线衍射仪,分析了实验室模拟薄板坯连铸连轧(TSCR)工艺的3种不同铜含量的取向硅钢热轧板织构。结果表明:不同铜含量热轧板表面到厚度1/4处均为弱的热轧织构,热轧板心部主要为{100}面织构;铜含量约在0.4%时,热轧板次表层的{110}<001>织构比例最高,而热轧板心部的{100}<110>织构比例最低;铜含量对热轧织构中{114}<110>和{001}<100>织构发展有显著影响。 The texture gradient in hot rolled grain oriented silicon steel strip is one of the essential factors to achieve a perfect secondary recrystallization.The addition of copper can significantly reduce the slab reheating temperature of grain oriented silicon steel,so as to impact the texture distribution in the hot rolled strip.The texture of hot rolled grain oriented silicon steel strip as-rolled by thin slab casting and rolling process(TSCR) in laboratory with three different copper contents was ...
CN202111444256.8无取向硅钢RH顶枪喷粉脱硫工艺
本发明提供了一种无取向硅钢RH顶枪喷粉脱硫工艺,RH脱碳结束测温定氧,立即加入铝粒脱氧合金化、之后立即依次连续加入合金进行成分调整,合金加完后立即开始顶枪喷粉;加入铝粒的量=铝粒理论加入量+0.2‑0.4kg/t钢;喷粉时,控制喷粉速度与钢液循环流量相匹配;本发明从真空条件下脱硫热力学和动力学角度出发对具有顶枪喷粉功能的RH脱硫工艺进行改进,提高脱硫率。
CN202111181650.7一种CSP流程生产高效冷轧无取向电工钢及生产方法
本发明提供了一种CSP流程生产高效冷轧无取向电工钢及生产方法,成分:C≤0.0030%、Si 1.00‑1.70%、Als≤0.0050%、Mn 0.10‑0.30%、Sn0.01‑0.3%、P≤0.050%、S≤0.0080%、N≤0.0030%、Nb≤0.0030%、V≤0.0030%、Ti≤0.0030%,其余为Fe以及不可避免的杂质。与现有技术相比,本发明CSP流程生产高效冷轧无取向电工钢的方法,通过控制钢中的化学成分,并采用合适的生产工艺,实现了表面质量优良,低铁损、高磁感、低制造成本且生产高效。
辉光放电发射光谱法测定电工钢中8种元素
通过对辉光放电发射光谱法分析电工钢样品光谱行为的研究,分析其工作参数如:电压、电流、预溅射时间和积分时间对光谱强度和稳定性的影响,并以铁为内标元素,优化了工作参数。确定了直流辉光放电光谱法测定电工钢中碳、硅、锰、磷、硫、铬、镍、铜共8种元素的定量分析方法,并对该方法分析的精密度和准确度进行验证,结果表明,各元素的测定结果与认定值和其他方法测定值一致,测量元素结果RSD值小于2%。 Based on research on analyzing the spectrum behavior of the sample taken from the electrical steel by glow discharge optical emission spectrometry,the effect of its operational parameters such as current,voltage,pre-sputtering time and integrating time on the spectral intensity and spectral stability is analyzed.Taking the Fe as an element applied by internal standard method,these operational parameters are optimized,and therefore the quantitative analysis method for testing eight kinds of eleme...
CN202110953161.2一种含磷无铝高效无取向硅钢生产方法
本发明涉及一种含磷无铝高效无取向硅钢生产方法,生产方法取消常化工艺,具体步骤如下:1)将钢水冶炼至目标成分后,浇铸成坯;2)板坯热装,热装温度≥500℃,热轧板坯加热炉均热段板坯温度1150~1200℃;终轧温度控制在860~930℃,卷取温度700~800℃3)酸洗后冷轧,控制冷轧整体压下率80%以内,至成品厚度;4)连续退火炉快速加热段温度设定1050~1180℃,增加有利织构组织形核,均热段温度设定830~950℃,全氮气干气氛保护,退火工艺速度120~150m/min,满足晶粒度8~4级。本发明不需进行热轧卷常化处理,降低了制造成本。

