钢厂
CN202110089370.7一种低铁损高磁导率无取向电工钢及其生产方法
本发明公开了一种低铁损高磁导率无取向电工钢及其生产方法,所述生产方法包括以下步骤:钢水连续浇铸成板坯,板坯经加热炉加热,再经热轧得到热轧板,然后经空冷和水冷后在500~650℃进行卷取;热轧板经常化处理、盐酸酸洗;酸洗后在可逆轧机上进行冷轧;最后经成品退火,退火温度为840~900℃,加热时间为240~500s;然后以不超过3℃/s的冷却速度冷却至500℃以下;涂覆绝缘涂层、固化,后经二次退火,即可得到低铁损高磁导率无取向电工钢,其磁性能满足P1.5/50≤3.50W/kg,μ1.5≥3800Gs/Oe,B5000≥1.76T的要求。
电工钢铸锭内析出相粒子特征及回溶行为
利用场发射电镜及能谱仪研究了取向电工钢薄、厚板坯铸锭中不同区域的析出相差异,确定了MnS、AlN及Fe3C的析出顺序和形貌特征。结果表明AlN以先析出的MnS为形核核心,形成粗大微米级的复合析出相。针状Fe3C既可以在复合析出相表面形成也可以在基体中单独出现,主要受冷却速度的影响。在1250℃保温1~2 h,AlN、Fe3C均可完全回溶,但部分MnS仍不回溶。MnS尺寸随着保温时间延长而增大。导致热轧板中沿轧向分布的粗大MnS,减弱了粒子钉扎力。 Precipitates in thin and thick slabs of electrical silicon steel were investigated by means of field emission SEM and EDS analysis.The precipitation sequence and the morphology of MnS,AlN and Fe3C particles were identified.AlN particles are observed to be nucleated on surface of MnS forming micron-meter-sized complex particles.Acicular Fe3C can precipitate on surface of the complex MnS/AlN particles or directly from matrix depending on cooling rate of the slabs.After holding at 1250 ℃ for 1-2 h,...
在动态热处理条件下对取向电工钢二次再结晶的研究
对应用动态加热进行短时温度退火的取向电工钢进行了二次再结晶研究。所进行研究的实验用取向电工钢是经过终冷轧和后续罩式退火后的一条工业化生产线生产的。研究结果表明,运用短时热处理条件可引起研究钢完全的异常晶粒长大。在实验室处理的材料的织构和金相组织与工业化生产的经过终退火而获得的相同的取向电工钢类似。但是,在实验室处理的取向电工钢的二次再结晶的矩阵中可观测到\"寄生\"晶粒。从磁性观点看,这些\"寄生\"晶粒含有不理想的{111}取向织构。 The present study was made to investigate secondary recrystallization in grain-oriented steels annealed at short time temperature exposures with application of dynamical heating.The investigated GO(Grain Oriented) steels for experiments were taken from one industrial line after final cold rolling reduction and subsequent box annealing.It was shown that application of short time heat treatment conditions could lead to complete abnormal grain growth in the investigated GO steel.The texture and mic...
CN202110614397.3冷轧硅钢的横向同板差控制方法及装置
本发明公开一种冷轧硅钢的横向同板差控制方法,具体如下:S1、确定冷轧钢板横向同板差的影响因子,包括:热轧钢卷的热卷凸度、工作辊辊型插入量、中间辊窜动值及冷轧钢卷的总切边量;S2、以影响因子为变量构建冷轧钢板横向同板差的计算模型;S3、将热轧钢卷的热卷凸度及冷轧钢板的目标横向同板差输入计算模型,确定最小冷轧钢卷总切边量下的工作辊辊型插入量及中间辊窜动值。明确客户所需的横向同板差,通过改变工作辊辊型插入量X2及工作辊窜动值X3,以此得到冷轧成品钢卷的总切边量最小值,在满足客户对横向同板差的使用要求前提下,降低生产成本,提高产品竞争力。
CN202111444256.8无取向硅钢RH顶枪喷粉脱硫工艺
本发明提供了一种无取向硅钢RH顶枪喷粉脱硫工艺,RH脱碳结束测温定氧,立即加入铝粒脱氧合金化、之后立即依次连续加入合金进行成分调整,合金加完后立即开始顶枪喷粉;加入铝粒的量=铝粒理论加入量+0.2‑0.4kg/t钢;喷粉时,控制喷粉速度与钢液循环流量相匹配;本发明从真空条件下脱硫热力学和动力学角度出发对具有顶枪喷粉功能的RH脱硫工艺进行改进,提高脱硫率。
无取向硅钢钢液增钛原因分析
对无取向硅钢炼钢全流程钢液增钛的原因进行了分析,认为铁水钛含量、转炉出钢温度、转炉下渣量、精炼渣TiO2含量、钢水罐及RH浸入管混钢种生产是影响钢液增钛的主要原因。通过采取低钛铁水冶炼,减少转炉下渣量,提高出钢温度,添加白灰改质精炼渣等措施,均能够降低钢液中的钛含量。 After analyzing the causes leading to increased content of titanium in molten nonoriented silicon steel during whole steelmaking process, it was concluded that such factors as content of titanium in hot metal, tapping temperature from converter, quantity of roughing slag entered into the ladle from converter, content of TiO2 in refining slag, molten steel ladle car,carrying out the steelmaking of different steel grades by the same ladle and same RH immersion tube were the main causes ...
CN202122561833.3一种适用于自动线的硅钢叠装系数性能检测装置
本实用新型公开了一种适用于自动线的硅钢叠装系数性能检测装置,涉及实验仪器自动化技术领域,为解决机器人自动上样至叠装系数测量仪经常发生碰撞的问题;本实用新型包括框架、上压板、下压板、压紧驱动机构、高度探规和加载力值传感器,其中压紧驱动机构设置于框架上端,下压板固定于框架内的下端,上压板安装于下压板上方且与压紧驱动机构的输出端传动连接,加载力值传感器安装于上压板与压紧驱动机构的输出端之间,高度探规安装在上压板上,且探头向下伸出上压板下端面,框架为“C”字形一体式刚性结构,其设有上下两个水平板,以及位于一侧的竖直板;本实用新型能够避免机器人自动上样时碰撞到框架,以及下压时高度探规压到试样。
国外采用板坯低温加热工艺生产Hi-B取向电工钢最新进展
根据新日铁、JFE及浦项等国外钢铁公司2008年以来在日本专利局、欧洲专利局(EP)及世界知识产权组织(WIPO)申请公开的有关生产Hi-B取向电工钢典型专利技术,概述了近年来国外大型钢铁企业采用低温板坯加热(坯加热温度<1 280℃)技术生产Hi-B取向电工钢主要技术重点,即将调节关键化学成分Al、N、Sn及Sb等与工艺改进相结合。最后介绍了国外大型钢铁企业采用低温板坯加热技术生产Hi-B取向电工钢实例。 The latest developments on technology for manufacturing Hi-B grain oriented electrical steel sheets developed by Nippon Steel Corp.,JFE Steel and POSCO were described according to the patents published by World Intellectual Property Organization,Japan Patent Office and European Patent Office over the recent years.The low temperature slab heating process(particularly slab-heating temperature<1 280 ℃) together with suitably adjusting key chemical elements such as Al,N,Sn and Sb elements was the...
中、厚板坯生产的取向硅钢组织及织构特征
采用中、厚板坯生产技术对取向硅钢进行了研制和开发,对热轧及后工序样品进行了金相组织观察和EBSD分析,探讨了两种组织及织构的差异性,研究结果表明:除高温退火样品外,中板坯生产的取向硅钢各工序样品平均晶粒尺寸大;厚板坯生产的取向硅钢热轧和常化样品亚表层Goss织构强;中板坯和厚板坯的脱碳退火板织构没有明显区别。中板坯生产的取向硅钢成本低,产品磁性能和质量与厚板坯相当。 Grain oriented silicon steel was researched and developed by medium thickness slab and thick slab.Microstructures observation and EBSD analysis to the samples of hot rolling and following processes were carried out,respectively.The differences between the two kinds of microstructures and textures were discussed.The results show that the average grain sizes of every process samples are larger except that of high temperature annealing samples of grain oriented silicon steel produced by medium thic...
CN202110288522.6一种防止低温加热取向硅钢热轧边裂的方法
本发明涉及一种防止低温加热取向硅钢热轧边裂的方法,包括:1)控制取向硅钢铸坯进入加热炉前的表面温度;2)控制加热段各段炉气温度;3)二加热段采用加速加热;4)控制总加热时间;5)控制出炉温度;6)控制精轧道次及侧压量;7)控制精轧道次及终轧温度;8)精轧前对钢带边部进行加热补偿。本发明通过合理制定取向硅钢的加热温度、加热时间和轧制工艺制度,避免或消除了低温加热取向硅钢热轧边裂问题。
高效电机用无取向电工钢组织和析出物研究及产品开发
为开发高效电机用冷轧无取向电工钢,借助实验室薄板坯连铸连轧模拟设备及扫描电镜、透射电镜等检验手段研究了成分、组织、织构和析出物等对无取向电工钢磁性能的影响规律;结果表明:常化处理使组织均匀化并增加有利于磁性提高的织构组分;采用CSP流程开发的高效电机用无取向电工钢铁损平均值3.4 0 W/kg,磁感≥1.68 T。 In order to develop electrical steel for high efficiency motor,effect of components,microstructure,texture and precipitation on magnetic property of electrical steel are analyzed.From the result,normalizing treatment makes microstructure uniform and increases component of favorable texture.Iron loss of electrical steel developed by CSP line is 3.40W/kg and magnetic induction is more than 1.68T.
硅钢在连续退火机组浪形缺陷的控制
为了消除硅钢在连续退火机组产生的浪形缺陷,对浪形缺陷产生的主要原因进行了分析。制定了相应控制措施,对炉内带钢张力、冷却段输出、碳套辊与带钢的同步性、无氧化炉燃烧状态等参数进行了调整;在生产组织上安排高低牌号宽窄规格穿插生产、定期更换碳套辊等,实施后效果明显。 The main cause leading to waviness defects of silicon steel is analyzed in order to eliminate the waviness defects of silicon steel in continuous annealing line.And thus corresponding measures for controlling these defects are made by means of adjusting these parameters such as the tension of silicon steel coils in continuous annealing furnace,the output in cooling section and the combusting condition of the non-oxidation furnace as well as keeping the synchronization between carbon sleeved roll...

