钢厂
无取向硅钢钢液增钛原因分析
对无取向硅钢炼钢全流程钢液增钛的原因进行了分析,认为铁水钛含量、转炉出钢温度、转炉下渣量、精炼渣TiO2含量、钢水罐及RH浸入管混钢种生产是影响钢液增钛的主要原因。通过采取低钛铁水冶炼,减少转炉下渣量,提高出钢温度,添加白灰改质精炼渣等措施,均能够降低钢液中的钛含量。 After analyzing the causes leading to increased content of titanium in molten nonoriented silicon steel during whole steelmaking process, it was concluded that such factors as content of titanium in hot metal, tapping temperature from converter, quantity of roughing slag entered into the ladle from converter, content of TiO2 in refining slag, molten steel ladle car,carrying out the steelmaking of different steel grades by the same ladle and same RH immersion tube were the main causes ...
CN202111069865.X一种改善高牌号无取向硅钢冷轧断带的控制方法
本发明涉及无取向硅钢技术领域,尤其涉及一种改善高牌号无取向硅钢冷轧断带的控制方法。按重量百分比计:[Si+Al]≥4.0%;Mn、S含量满足:S≤0.0015,[Mn]/[S]:200~400;1)热轧过程中使用保温罩,热轧轧制时投入边部加热,头尾100米内卷曲温度提高15~30℃;2)常化机组圆盘剪进行边部剪边前增加加热装置,剪切后增加毛刺打磨装置,采用煤气明火加热,保证钢板温度在韧脆转变温度以上;3)圆盘剪间隙满足关系式:ds=(0.15~0.45)d0ds:圆盘剪间隙,μm;d0:常化板板厚,mm;4)常化采用快速加热,控制钢带的预热段升温速度320~380℃/min,机组速度20~30m/min;5)常化工艺后,控制边部小于20μm的晶粒占比在5%以内。有效的减少了冷轧断带的发生,提高成材率1.30%以上,降低了生产成本。
铜含量对TSCR工艺生产取向硅钢热轧织构的影响
取向硅钢热轧板中织构梯度对发展完善的二次再结晶十分关键,通过添加铜可以显著降低取向硅钢板坯加热温度,从而影响热轧板织构分布。利用X射线衍射仪,分析了实验室模拟薄板坯连铸连轧(TSCR)工艺的3种不同铜含量的取向硅钢热轧板织构。结果表明:不同铜含量热轧板表面到厚度1/4处均为弱的热轧织构,热轧板心部主要为{100}面织构;铜含量约在0.4%时,热轧板次表层的{110}<001>织构比例最高,而热轧板心部的{100}<110>织构比例最低;铜含量对热轧织构中{114}<110>和{001}<100>织构发展有显著影响。 The texture gradient in hot rolled grain oriented silicon steel strip is one of the essential factors to achieve a perfect secondary recrystallization.The addition of copper can significantly reduce the slab reheating temperature of grain oriented silicon steel,so as to impact the texture distribution in the hot rolled strip.The texture of hot rolled grain oriented silicon steel strip as-rolled by thin slab casting and rolling process(TSCR) in laboratory with three different copper contents was ...
热轧工艺对TSCR流程生产取向硅钢组织和性能的影响
取向硅钢热轧板中组织、织构梯度对发展完善的二次再结晶十分关键,通过对2种不同热轧工艺生产取向硅钢的组织、织构进行研究,结果表明:采用后道次大压下热轧工艺时热轧板表层再结区晶粒平均尺寸增加,再结晶区厚度增加,高温退火后二次晶粒尺寸减小;采用后道次大压下热轧工艺热轧时,热轧板中平均等效应变高,热轧板厚度心部{100}〈011〉和{100}〈001〉位向取向强度降低,({111}~{113})〈110〉位向取向强度提高,高温退火后{110}〈001〉位向偏离角降低,磁性能提高。 The texture and microstructure gradient in hot rolled grain oriented silicon steel strip was one of the essential factors to achieve a perfect secondary recrystallization.The texture and microstructure of grain oriented silicon steel strip as-rolled with two different hot rolling parameters was investigated.The results show that with big reduction at the end rolling process,the intensity of {100}〈011〉 and {100}〈001〉 orientation reduces with({111}-{113})〈110〉 orientation intensity enhanced in hot...
CN202111239882.3一种适宜缠绕式加工的低铁损无取向硅钢及其生产方法
本发明公开了一种适宜缠绕式加工的低铁损无取向硅钢及其生产方法,属于硅钢生产技术领域。本发明的无取向硅钢包括以下质量百分比的元素:Si:1.5~2.5%,Mn:0.15~1.0%、Als:0.5~1.5%,其余为Fe及不可避免的杂质。其生产工艺步骤为:铁水预处理、转炉冶炼、真空处理、连铸;加热热轧;常化处理;冷轧、退火;保温、冷却;涂覆绝缘层。本发明通过对无取向硅钢的组分及其配比,结合工艺操作进行优化,能够生产得到电磁性能及延伸率均优异的无取向硅钢,从而能够有效满足电工钢缠绕式加工及使用需求,且其制造工序流程短、成本相对较低。
CN202110014039.9一种免涂层高碳高强耐蚀电磁钢板及其生产方法
本发明涉及电磁钢板技术领域,尤其涉及一种免涂层高碳高强耐蚀电磁钢板及其生产方法。所述电磁钢板按重量百分比计,包括如下组分:C为0.010%~0.150%,Si为1.30%~2.50%,Mn为0.50%~1.50%,P为0.04%~0.15%,S≤0.015%,Cr为0.10%~1.50%,Cu为0.2%~0.6%,Al为0.10%~1.50%,Sn为0.02%~0.10%,Ni≤0.0050%,Nb≤0.0050%,Ti≤0.0050%,N≤0.0050%,V≤0.0050%,其余为Fe和不可控残余元素。所述钢板生产方法包括如下步骤:1)板坯浇铸;2)板坯连轧及卷曲;3)热轧卷酸洗及冷轧;4)罩式退火;5)钢卷矫直或拉矫。本发明所生产专用产品在电磁性能相近情况下,强度进一步提升、耐蚀性能提高、生产流程缩短、生产难度下降,减少了涂层工序,降低了生产成本,同时不同盐雾试验锈蚀减少85%以上。
CN202110953215.5一种含磷高磁感无取向硅钢的生产方法
本发明涉及一种含磷高磁感无取向硅钢的生产方法,工艺路线:铁水脱硫-转炉冶炼-RH精炼-连铸-热轧-酸洗-冷轧-连续炉退火-涂层-性能检验-包装,具体步骤包括:1)将钢水冶炼至目标成分后采用连铸方式将钢水铸成坯;2)热轧板坯加热炉均热段板坯温度950~1050℃,终轧温度控制在780~830℃,卷取温度600~680℃;3)酸洗后冷轧,控制冷轧整体压下率80%以上,至成品厚度,增加剪切带组织;4)连续退火炉快速加热段温度设定1000~1150℃,增加有利织构组织形核;均热段温度设定750~830℃,全氮气干气氛保护,退火工艺速度110~150m/min,满足晶粒度8~4级。本发明在减少硅、铝、锰合金添加量的情况下,改善铁损提高磁感性能,提高机械性能。
120t转炉冶炼无取向硅钢脱硫技术研究
结合冶炼无取向硅钢的生产实际,对钢中硫的来源,以及炉渣性质、钢水温度、底吹强度对脱硫的影响进行了分析。研究表明,转炉钢中硫的主要来源为铁水、废钢、铁水渣及石灰带入;冶炼硅钢时,终渣碱度为3.0~3.5,w((FeO))≤20%,终点钢水温度大于等于1 680℃,加大底吹搅拌强度能提高转炉脱硫效果。硅钢平均出钢硫的质量分数为0.004 8%,能满足无取向硅钢对硫含量的要求。 With the actual production of non-oriented silicon steel,the source of sulphur and the effect of metallugic parameters like slag properties,temperature of molten steel and bottom stirring on desulphurizing ability were investigated.The results show that the main source of sulphur is molten metal,scrap,the remaining slag volume in hot metal and lime.The degree of desulphurization for smelting silicon steel can be increased through adopting the following measures,such as the basicity of finishing ...
CSP工艺生产无取向电工钢
介绍了CSP工艺生产无取向电工钢各工序的设备特点、采用的工艺控制手段和电工钢产品质量情况,结合生产实践证明了马钢CSP工艺开发的无取向电工钢产品丰富了薄板坯连铸连轧的品种结构,发挥了薄板坯连铸连轧生产无取向电工钢性能均一、稳定的特点。 The equipment characteristic,the process control method and the quality of non-orientated silicon steel by CSP process were introduced.Combined with the production situation,it is proved that production of non-orientated silicon steel developed on Masteel CSP line would enrich product structure of thin slab continuous casting and rolling,and it exerts stable performance of non-orientated silicon steel.
国外采用板坯低温加热工艺生产Hi-B取向电工钢最新进展
根据新日铁、JFE及浦项等国外钢铁公司2008年以来在日本专利局、欧洲专利局(EP)及世界知识产权组织(WIPO)申请公开的有关生产Hi-B取向电工钢典型专利技术,概述了近年来国外大型钢铁企业采用低温板坯加热(坯加热温度<1 280℃)技术生产Hi-B取向电工钢主要技术重点,即将调节关键化学成分Al、N、Sn及Sb等与工艺改进相结合。最后介绍了国外大型钢铁企业采用低温板坯加热技术生产Hi-B取向电工钢实例。 The latest developments on technology for manufacturing Hi-B grain oriented electrical steel sheets developed by Nippon Steel Corp.,JFE Steel and POSCO were described according to the patents published by World Intellectual Property Organization,Japan Patent Office and European Patent Office over the recent years.The low temperature slab heating process(particularly slab-heating temperature<1 280 ℃) together with suitably adjusting key chemical elements such as Al,N,Sn and Sb elements was the...

