钢厂
提高热轧硅钢凸度精度的工艺措施
以太钢热连轧厂的硅钢为研究对象,利用凸度仪测量热轧带钢出口凸度值,采用矩阵和失效模式的分析方法了解影响带钢凸度变化的主次因素。研究结果表明:通过有效控制轧制过程中的加热温度、时间及采用合理的辊型,硅钢凸度精度提高了4.34%左右。 In this paper,we take the hot-rolled silicon steelsheet of Taigang as the research symbol,exit profile was measured by convex instrument,the primary and secondary factors that affect the strip profile were measured by using matrix and failure mode analysis methed.The results indicate that convexity accuracy has significantly improved by nearly 4.34% through the effective control of the heating temperature,heating time and the use of correct roller type in the process of hot rolling.
CN202023181223.2一种无取向硅钢厚涂层涂层液生产用纯水制水机
本实用新型公开了一种无取向硅钢厚涂层涂层液生产用纯水制水机,包括底板,底板顶端的两侧分别固定设有固定座和存水筒,固定座顶端的中部设有蒸馏组件,蒸馏组件包括球形釜,球形釜设置在固定座的顶部,球形釜的外部固定套设有导热层,导热层的内部固定嵌设有电热丝,导热层的外部固定套设有隔热层,本实用新型的有益效果是:通过设置的电热丝通过导热层对球形釜内部的水进行加热,球形釜提供更加均匀的受热效果,水蒸气通过V形管进入L形管,通过设置的环状冷却管内部的液氮对水蒸气进行冷却,便于提供更高效的蒸馏处理,通过设置的防腐蚀磁铁网格滤板、无纺布滤层、活性炭滤层和高密度滤网层,便于提供更好的过滤效果。
晶界位向对硅钢立方/旋转立方取向双晶轧制取向变化的影响
晶界和{100}柱状晶在硅钢生产过程中对织构的遗传和演变有关键作用,因此本文利用晶体塑性有限元方法进行立方和旋转立方取向双晶在晶界不同位向时晶体取向演变的全场模拟。模拟显示,三种晶界位向下,晶界都具有诱发晶内产生S形状形变不均匀和缓解局部形变不均匀区取向转动的特点,立方和旋转立方取向双晶在带有剪切作用的轧制条件下都显示明显的取向稳定性。GB⊥RD(表示晶界垂直于轧向)晶界位向时,旋转立方取向晶粒优先在晶界中心位置发生取向转动,而立方取向则优先在远离晶界的端部发生取向转动。GB⊥TD(表示晶界垂直于横向)的晶界位向下,其晶界阻碍作用最小,双晶内产生的取向漫散度大,织构强度较低;除绕TD转动外,也具有复杂的绕RD、ND的取向转动。GB⊥ND(表示晶界垂直于法向)的晶界位向下,取向转动与GB⊥RD时相近,但有少量取向绕ND转动。 Grain boundaries and initial{100}columnar grains play a key role in the inheritance and evolution of texture in the production of electrical steels.In this paper,the crystal plasticity finite element method was used to simulate the grain orientation evolution of cube and rotated-cube oriented bicrystals when grain boundary was set to different orientations.It was shown that the grain boundary in three grain boundary orientations demonstrated the characteristics of inducing Sshape deformation inh...
低温板坯加热取向3%硅钢热轧板的研究
研究的两种取向硅钢(%:No1-0.042C、3.16Si、0.009Al、0.07Mn、0.50Cu、0.015S、0.0084N和No2-0.040C、3.20Si、0.014Al、0.22Mn、0.49Cu、0.016S、0.008 2N)由50 kg真空感应炉冶炼,锻成(mm)350×120×35板坯,经1 250℃30 min加热,开轧温度1 100℃,5道次热轧成2.3 mm板,终轧温度950~1 000℃。实验结果表明,两热轧板沿板厚方向存在组织和织构的不均匀性,热轧板次表层为再结晶组织,有较强的Goss织构组分;中心层为形变组织,具有典型的形变织构。含0.22%Mn的No2钢次表层{110}〈001〉织构组分比含0.07%Mn的No1钢弱,中心层{001}〈110〉织构组分大大强于0.07%Mn No1钢,导致两者磁性能差异,0.22%Mn No2钢磁感应强度(B800)和铁损(P1.7/50)分别为1.87 T和1.24 W/kg,0.07%Mn No1钢分别为1.88 T和1.18 W/kg。 Studied both grain-oriented silicon steels(%:No1- 0.042C,3.16Si,0.009Al,0.07Mn,0.50Cu, 0.015S,0.0084N and No2-0.040C,3.20Si,0.014Al,0.22Mn,0.49Cu,0.016S,0.0082N) are melted by a 50 kg vacuum induction furnace,forged to(mm) 350×120×35 slab,heated at 1 250℃for 30 min,with beginning rolling temperature 1 100℃hot-rolled to 2.3 mm plate by 5 passes,finishing-rolled at 950~1000℃.Test results show that the structure and texture along thickness of both hot-rolled plates are inhomogeneous:the subsurface ...
CN202111244023.3无取向硅钢及其生产方法
本发明揭示了一种无取向硅钢及其生产方法。该无取向硅钢的化学成分:Si:2.95%~3.15%,Al:0.75%~0.95%,Si+2Al:4.6%~4.9%,Mn:0.5%~0.7%,Sn:0.03%~0.04%,Cu≤0.03%,Cr≤0.03%,Ni≤0.03%,Nb≤0.004%,V≤0.004%,Ti≤0.004%,C≤0.0025%,P≤0.015%,S≤0.0015%,N≤0.004%,余量铁;Mn/S≥380,Al/N≥200;无取向硅钢的再结晶晶粒尺寸50~80μm。本发明在保证磁性能的同时,提高了强度,解决了现有技术所存在的磁性能和强度的兼顾问题。
CN202110018300.2控制无取向硅钢边部黑线的生产方法
本发明公开了一种控制无取向硅钢边部黑线的生产方法,涉及硅钢轧制工艺领域。本发明提供的方法缩小加热区的装钢间距,降低粗轧冷却水量,并减小R1第一道次侧压量,增大R2末道次立辊侧压量,调整精轧区侧导板和卷取区侧导板的开口度,减少或消无取向硅钢边部黑线。本发明提供的生产方法控制了热轧卷边部翘皮黑线问题,将热轧卷出现边部黑线的概率由之前的60%以上降低至现在的3%以下,热轧及冷轧卷的表面质量得到了明显提升,酸洗裁剪量减小,成材率明显提升,冷轧过程的轧制稳定性也明显提升。
温度及扩散时间对CVD法制备高硅钢的影响
采用CVD法制备6.5%Si高硅钢,介绍了具体的制备工艺过程,研究了温度对渗硅速率和试样质量减轻的影响,同时分析了扩散时间对高硅钢中硅分布的影响。结果表明:在CVD反应过程中,反应温度高于1050℃将大大提高渗硅速率,但当温度大于1200℃后,渗硅速率趋于稳定;渗硅后,试样会减轻、减薄,随着温度升高,试样质量减轻的速率逐渐增大,在1200℃左右趋于稳定;扩散时间越长,硅分布越均匀,结合制备效率进行考虑,满足Δw表-中/b≤5的时间为适宜的扩散时间。 6.5%Si high silicon steel was manufactured by using CVD method and the process was introduced,the influence of temperature on the siliconizing rate and quality reducing rate,diffusion time on silicon distribution were investigated.Results as follows: the siliconizing rate will increase quickly when the temperature is higher than 1050 ℃,but the siliconizing rate will become steadily as the temperature up to 1200 ℃;The quality reducing rate will increase with the elevating of temperature and the r...
CN202180046099.7取向性电磁钢板的制造方法
提供能够稳定地制造磁特性优异且钢卷长度方向的铁损的偏差少的取向性电磁钢板的取向性电磁钢板的制造方法。本发明是一种取向性电磁钢板的制造方法,包括如下工序:对钢坯进行热轧,根据情况实施退火,然后通过1次冷轧或夹有中间退火的2次以上的冷轧来制成具有最终板厚的冷轧板,接着对上述具有最终板厚的冷轧板进行脱碳退火,然后实施二次再结晶退火;在最终的冷轧之前,将钢板以100℃/s以上的升温速度加热到100℃~350℃的加热温度,上述钢板从达到加热温度到进入最终的冷轧的第1道次的时间为5秒以内。
CN202080089003.0取向电工钢板及其制造方法
根据本发明的一个实施例的取向电工钢板的制造方法,其包含:对板坯进行热轧,以制造热轧钢板的步骤;对热轧钢板进行热轧板退火的步骤;对热轧板退火后的热轧钢板进行一次冷轧的步骤;对一次冷轧后的钢板进行一次脱碳退火的步骤;对完成脱碳退火的钢板进行二次冷轧的步骤;对完成二次冷轧的钢板进行二次脱碳退火的步骤;以及对二次脱碳退火后的钢板进行连续退火的步骤。
CN202122455295.X一种硅钢炉底辊套管生产用高效粉磨机
本实用新型公开了一种硅钢炉底辊套管生产用高效粉磨机,包括机壳,所述机壳顶部中央安装有第一轴承,且第一轴承内安装有驱动转轴,所述驱动转轴顶端连接驱动电机输出端,所述驱动转轴底端连接安装有第一粉磨辊,所述驱动转轴位于机壳内腔部分安装有安装架,且安装架上均匀安装有四组辊轮架,并且辊轮架上安装有第二粉磨辊。有益效果:本实用新型设置的第一粉磨辊和第二粉磨辊可对物料进行二次粉磨,粉磨效果更好,大大提高一种硅钢炉底辊套管生产用高效粉磨机的工作效率,且无需增设额外的驱动电机,而设置的顶针则极大的方便了工人对堵塞的下料孔进行疏通,保障了一种硅钢炉底辊套管生产用高效粉磨机的下料工作效率。
本钢高硬度无取向电工钢50BW600的研发
目前随着电工钢用户冲压设备的升级,冲压速度逐步提高,对电工钢产品的硬度和强度指标提出了更高的要求。与普通硬度级别的无取向硅钢相比,高硬度50BW600的Hv硬度提高15~20,达到125以上,同时对电磁性能指标也有较高要求。本钢通过化学成份和热轧及冷轧连退生产工艺的设计,经过小批量生产试验,满足用户要求。通过对工艺的严格控制,在大批量生产过程中,保证了产品的力学性能和电磁性的检验合格率。 Currently with upgrading of stamping equipment of silicon steel user, gradually increasing of stamping speed, propose higher demand for hardness and strength of silicon steel. Compared with conventional 50BW600, high hardness 50BW600 have higher hardness, reach greater than 125Hv. Through design of chemical composition with hot mill and annealing, production test of small quantities, stamping performance meet user request.
硼酸对无铬无取向硅钢涂层性能的影响
研究了硼酸对以Al(H2PO4)3为基料的无铬无取向硅钢绝缘涂层各项性能的影响。用盐雾实验、动电位极化及交流阻抗等试验手段研究了不同硼酸含量对硅钢绝缘涂层的耐蚀性和电化学行为的影响,同时采用SEM对涂层的表面形貌进行了研究。结果表明,硼酸含量为9.7%时,涂层的耐盐雾性及电化学性能最好;硼酸含量过少或过多时,涂层的耐蚀性和电化学性能都较差。 Influence of boric acid on the performance of chromium-free non-oriented silicon steel insulating coating based on aluminum dihydrogen phosphate was investigated.Salt spray experiment,potentiodynamic polarization and electrochemical impedance spectroscopy were used to study the influence of boric acid content on the corrosion resistance and electrochemical behavior of the insulation coating of silicon steel.Surface morphologies of the coatings were tested by SEM.Result shows that when the boric ...

