钢厂
本钢无取向硅钢热轧生产工艺路线的实践
冷轧无取向硅钢是高技术含量、高附加值产品,工艺复杂,生产周期长,过程控制难度大,被誉为钢铁产品中的\"工艺品\"。热轧生产工艺又是无取向硅钢生产的重中之重,直接决定了硅钢的铁损和电磁性等多项指标。 Cold rolled non-oriented silicon steel is high technology content 、high added value product. Its process is complex, its production cycle is of length, and its process control is difficult, which is known as the iron and steel products \" Arts and crafts\". Hot rolling production process is the top priority of non-oriented silicon steel, which directly determines iron loss of the silicon steel and electromagnetic property,as well as other many index.
硅钢连退机组无氧化炉加热能力计算
无氧化炉具有加热效率高、投资与运营成本低、作业率高、表面质量及板型良好、NOx排放相对低等优势,在硅钢热处理领域应用前景广泛。本文阐述了确定无氧化炉(NOF)加热能力详细过程,涵盖炉温、炉断面尺寸、炉长、热平衡结算、加热能力计算等,为今后无氧化炉(NOF)在硅钢热处理应用时的设计提供了借鉴,同时也为今后明火直接加热的工业炉设计提供了参考。 Non-oxidation furnace has the advantage s of high heating efficiency, low investment and operation cost, high operation rate, good surface quality and plate shape, and relatively low NOxemission,and it still has wide application prospect in the field of silicon steel heat treatment. The detailed process of determining the heating capacity of a non-oxidizing furnace(NOF) is described, covering furnace temperature, furnace section size, furnace length, heat balance settlement, heating capacity cal...
取向硅钢连续退火的工艺与设计
分析了影响脱碳效果和结晶行为的各种要素及其相互制约关系,提出了Hi-B连续退火工艺曲线,总结得出快速加热及合理稳态气氛是实现工艺制度的关键。结合实际工程,介绍了在连续退火炉设计中快速加热和气氛设计的考虑方法,并指出随着Hi-B产品的发展,如何改进这些方法将是连退工程研发的方向之一。 The factors which affect decarbonization and crystallization and the mutual restriction between them were analyzed.A complete continuous annealing process for Hi-B was put forward.As a result,the rapid heating and the proper steady atmosphere were two important factors.According to an actual project,the consider methods for designing rapid heating and proper steady atmosphere were introduced,and it is pointed that with the development of Hi-B technique,how to improve these techniques would be on...
真空感应炉熔炼高硅电工钢脱氧工艺的研究
在50Kg氧化镁坩埚真空感应炉上进行高硅电工钢的脱氧试验。结果表明,通过控制原料的成分、高真空下的碳氧反应和炉衬分解向钢液中的供氧,可使钢液的总氧含量≤15×10-6;在维持高温高真空条件下,当钢液中的反应达到一定程度后,延长精炼时间并不能降低钢液的总氧含量;完成精炼后加入硅钙合金沉淀脱氧可进一步降低钢液的总含氧量,但脱氧效果有限。 The test of high-silicon electric steel deoxidation has been carried out in 50Kg vacuum induction furnace with magnesium oxide crucible.Results show that the total oxygen could be ≤15×10-6in molten steel by controlling material components,carbon-oxygen reaction in high vacuum and oxygen contamination from crucible materials on molten steel;And when the reaction was carried through to a certain extent,total oxygen in molten steel could not be reduced by the extension of refining period in high va...
高效电机用无取向硅钢退火板组织和析出物研究
研究了组织和析出物对高效电机用无取向硅钢退火板磁性能的影响。结果表明:随着退火温度升高,退火板平均晶粒尺寸增加,P15/50明显降低,B50略有升高。退火温度在1 000℃时,退火板的综合性能较好。析出物主要是AlN、(MnS+AlN)和(MnS+Al2O3)复合析出物,尺寸较粗大,主要集中在1.0~2.5μm,还发现少量百纳米以下的细小AlN和TiN。实验室模拟TSCR流程试制的高效电机用无取向硅钢,铁损平均值小于4.00 W/kg,磁感应强度大于1.75 T,适合作中小型高效电机铁芯材料。 Effects of microstructure and precipitation on magnetic property of non-oriented silicon steel sheets after annealing for high-efficiency motor are studied in the paper by experiments.The annealed sheet exhibits a larger average grain size,obviously decreasing iron loss and slightly raising magnetic induction with increasing temperature.The annealed sheet has better comprehensive properties at a annealing temperature of 1 000 ℃.The main precipitates are compounds of AlN、(MnS+AlN)and(MnS+Al2O3) w...
辉光放电发射光谱法测定电工钢中8种元素
通过对辉光放电发射光谱法分析电工钢样品光谱行为的研究,分析其工作参数如:电压、电流、预溅射时间和积分时间对光谱强度和稳定性的影响,并以铁为内标元素,优化了工作参数。确定了直流辉光放电光谱法测定电工钢中碳、硅、锰、磷、硫、铬、镍、铜共8种元素的定量分析方法,并对该方法分析的精密度和准确度进行验证,结果表明,各元素的测定结果与认定值和其他方法测定值一致,测量元素结果RSD值小于2%。 Based on research on analyzing the spectrum behavior of the sample taken from the electrical steel by glow discharge optical emission spectrometry,the effect of its operational parameters such as current,voltage,pre-sputtering time and integrating time on the spectral intensity and spectral stability is analyzed.Taking the Fe as an element applied by internal standard method,these operational parameters are optimized,and therefore the quantitative analysis method for testing eight kinds of eleme...
电力变压器用高磁感取向硅钢的发展及应用
阐述了国内外高磁感取向硅钢的生产研究水平与发展趋势,包括通过提高高斯晶粒取向度、细化磁畴、涂覆张力涂层、减薄钢片厚度进一步降低铁损以及低温加热技术和短流程技术新工艺。分析高磁感取向硅钢在我国大型电力变压器上的应用情况,结果表明,发展更薄规格高磁感、低铁损、低磁致伸缩取向硅钢可为大型变压器的安全性、节能性及环保性提供有效保障。 The research progress and development trend of high magnetic induction grain-oriented silicon steel at home and abroad are summarized,including the technology of improving the Goss alignment,refining domain wall,adding stress coating,decreasing thickness of sheet,and the new technique of reducing heating temperature of casting slab and shortening operational.Moreover,the application of high magnetic induction grain-oriented silicon in power transformer is presented.Developing grain-oriented sili...
无取向电工钢RH脱硫渣系的研究
在15 kg真空感应炉上,用CaO-Al2O3-SiO2-MgO渣系进行脱硫试验,探讨了脱硫渣系碱度、MI、Al2O3、CaF2对脱硫效果的影响。研究结果表明,随脱硫渣系碱度、MI、Al2O3和CaF2含量的增加,脱硫率都呈现先增加后减少的趋势。初始硫含量为0.009 33%~0.010 73%,加入脱硫渣系4 min时间内表观脱硫速率为(0.000 96~0.001 49)%/min,平均脱硫率为81.2%,最高达86.8%。当脱硫渣中w(CaO)=58.15%、w(SiO2)=4.85%、w(Al2O3)=25%、w(MgO)=6%、w(CaF2)=6%,脱硫效果最好,此时钢液中硫为0.001 33%。 Experiments on desulfurization of molten steel using CaO-Al2O3-SiO2-MgO based desulfurization slag was carried out in a 15 kg vacuum induction furnace. The effects of desulfurization slag basicity,MI, Al2O3and CaF2on desulfurization of molten steel were studied. The results show that with the increase of basicity,MI,Al2O3or CaF2in desulfurization slag,the desulfurization rate rises initially and then decreases. In addition,as the initial sulfur content is 0. 009 33% ~ 0. 010 73%,the apparent des...
无取向电工钢HW600高温变形抗力的研究
在Gleeble-3500热/力模拟试验机上对HW600钢进行高温压缩试验,研究在不同试验条件下的变形抗力。试验结果表明:变形温度对变形抗力的影响最为显著,在相同的变形速率下,随着变形温度的升高,变形抗力降低;在同一变形温度下,变形速率增大,变形抗力增加;在同一变形温度、变形速率下,随着变形程度的增加,变形抗力急剧增大,真应变达到0.1后,变形抗力增加趋势变缓。 The high-temperature compression test is done for HW600 steel with Gleeble-3500 thermal simulation testing machine to research its resistance to deformation under different test conditions.It is showed from result that deformation temperature has greatest effect on the resistance,and along with the temperature getting higher the resistance lowered under same deformation rate;the resistance increases along with deformation rate getting greater under same temperature;and under same deformation tem...

