钢厂
PDSOFT在硅钢退火炉管道设计中的应用
结合硅钢退火炉项目中应用PDSOFT软件进行三维配管设计的案例,描述PDSOFT软件的应用过程,总结其使用要点,分析其优缺点,并提出了推广三维设计软件的思路,对今后PDSOFT在相似项目中的推广应用有参考和借鉴价值。 Combining the case of using PDSOFT software to design the three-dimensional piping,the application process of the PDSOFT software is described,the using points are summarized,the advantages and disadvantages are analyzed,and the ideas of promoting the three-dimensional design software are put forward,which have a strong reference value for the promotion and application of PDSOFT in similar projects in the future.
薄板坯连铸连轧流程试制含钒钛取向硅钢中氮化物析出相
通过热力学计算与模拟试验研究了含钒钛取向硅钢中氮化物析出相的析出规律与析出行为,并探讨了含钒钛元素的氮化物析出相作为薄板坯连铸连轧流程制备取向硅钢中辅助抑制剂的可行性.研究表明,在所冶炼的含钒钛取向硅钢的成分范围内,Ti N在钢液凝固末期便具备析出的热力学条件,而Al N与VN只可能在凝固后的α+γ或α+Fe3C两相区内析出.含钒钛取向硅钢中氮化物析出相以成分复杂的复合析出相为主,且随着钒钛加入量的增加,钢中抑制剂析出相总的分布密度由于含钒钛元素的氮化物析出相的增加而明显提高,使抑制剂抑制初次再结晶晶粒正常长大的能力得以加强,最终成品的磁感应强度值B8由1.857 T提升至1.898 T.同时,加入不高于0.007%的Ti与不高于0.005%的V不会影响中间脱碳退火工序的脱碳效果以及高温退火净化阶段硫、氮的脱除效果,其形成的含钒钛元素的纳米级氮化物析出相适合作为薄板坯连铸连轧流程制备取向硅钢的辅助抑制剂. The precipitation behavior of nitride precipitates in grain-oriented silicon steel containing vanadium and titanium elements produced by thin slab casting and rolling process was studied by thermodynamic calculation and simulation experiment. The feasibility of nitride precipitates containing V and Ti elements as auxiliary inhibitors was also investigated. It is found that Ti N is likely to precipitate at the final stage of solidification in the grain-oriented silicon steel,but VN and Al N can p...
基于人工神经网络-遗传算法的取向硅钢刻痕工艺优化
为了优化激光刻痕降低取向硅钢铁损的工艺,寻找刻痕速度、脉冲能量、扫描间距等重要刻痕参数的最佳匹配关系,提出了一种基于人工神经网络与遗传算法的优化模型,并利用这种模型对30Q130取向硅钢材料的刻痕工艺进行了优化实验,结果表明,这种模型稳定可靠,可以作为取向硅钢刻痕工艺优化的一种有效的措施。 A laser is often considered to scribe the grain-oriented silicon steel surfaces after cold-rolling and annealing to reduce the core loss.It is necessary to select the best scribing parameters to maximize the reduction in this process.This paper proposes an optimization method of genetic algorithm during laser scribing of 30Q130 steel,by developing an artificial neural network prediction model using a database form a designed orthogonal experiment.The objective is to determine the best combinatio...
210 t BOF-RH-CC炼钢过程无取向硅钢XG800WR洁净度的试验研究
两炉次无取向硅钢XG800WR(/%:0.003~0.004C、0.71~0.75Si、0.32~0.33Mn、0.004~0.007S、0.016P)的炼钢流程为铁水预处理(KR)-210 t顶底复吹转炉-钢包吹氩-RH脱碳精炼-230mm×1220 mm板坯连铸。53 t中间包钢水过热度为25~30℃,钢包到中间包采用长水口全程吹氩保护浇铸,中间包至结晶器采用浸入式水口浇铸。结果表明,在RH、中间包、结晶器过程中钢中总氧以及夹杂物数量和尺寸均明显降低;但在钢包到中间包过程T[O]、[N]和钢中夹杂物数量增加,说明长水口浇铸过程存在二次氧化。连铸坯中T[O]、[N]平均他分别为11×10-6和30×10-6,显微夹杂物数量平均为4个/mm2。铸坯中的显微夹杂物主要为3~5μm的AlN,同时存在少量的MnS、Al2O3·AlN和Al2O3·MgO·MnS。 The steelmaking flow sheet for two heats non-oriented silicon steel XG800WR(/%:0.003~0.004C. 0.71~0.75Si,0.32~0.33Mn,0.004~0.007S,0.016P) is hot metal pretreatment(KR)-210 t top and bottom combined blown converter-ladle argon blowing-RH decarburization refining-230 mm×1 220 mm slab casting.The superheating extent of liquid in 53 t tundish is 25~30℃,whole casting is shielded by blowing argon with long nozzle from ladle to tundish and the submerged nozzle is adopted in casting from tundish to mold...
取向硅钢的晶体衍射花样特征研究
广泛应用于电子电力行业的取向硅钢材料的磁性能与其晶体取向密切关联,对取向硅钢晶体衍射花样的研究非常重要.采用理论计算的方式研究了取向硅钢的晶体衍射花样特征,并绘制了取向硅钢的高斯织构理论极图、理论单晶透射电子衍射斑点花样和理论电子背散射衍射(Electron backscatter diffraction, EBSD)菊池花样.取向硅钢理论单晶衍射花样不仅可以为以后标定样品实测晶体衍射花样提供一种简单快捷的方法,也可以为样品检测提供一种标准.这种研究方法不仅限于取向硅钢,也被期待应用于其他材料晶体衍射花样研究. The magnetic properties of oriented silicon steels which are widely used in electronic and power industries are closely related to their crystal orientations, so it is very important to study the crystal diffraction patterns of oriented silicon steels. The characteristics of crystal diffraction patterns of oriented silicon steels are studied by means of theoretical calculation. The theoretical pole figures, theoretical single crystal transmitted electron diffraction patterns and theoretical elec...
电工钢中柱状晶热压缩时取向的变化及对析出的影响
利用电子背散射衍射(EBSD)技术和场发射电子扫描显微镜(FESEM)研究了电工钢中柱状晶不同初始取向50%热压缩变形后的演变规律及其对粒子析出行为的影响。结果表明:〈100〉晶粒形变后仍为〈100〉取向,只发生绕ND∥〈100〉方向的转动,具有遗传性,粒子析出数量少。柱状晶长轴与压缩轴的偏转度增加,取向的稳定性变差,超过40°,可形成〈111〉取向,期间发生复杂的滑移系交互作用,产生较高的缺陷密度,促进粒子析出。MnS粒子主要在晶内析出,变形温度高、形变量低,粒子均无法充分析出。回复时,形变晶粒内高的储能和缺陷密度是促进粒子进一步析出的必要条件。 The evolution of initial orientations and their influence on precipitation of columnar-grained electrical steel after 50% hot compression deformation were investigated by electron backscatter diffraction technique and field emission scanning electron microscopy.The results indicate that the〈100〉orientated columnar grains remain still〈100〉after hot compression deformation,with only rotation around ND parallel to〈100〉direction,with heredity,and less precipitation.As the deviation angle between the...
提高硅钢退火炉耐材施工效率的几点经验
主要对硅钢退火炉耐材施工进行阐述,对一期工程与二期工程施工经验进行总结,包括设计、施工、耐材生产、人员素质等方面,指出了工程项目所所存在的不足,为同类型炉窑的施工提供借鉴。 This paper describes the construction of silicon steel annealing furnace refractories;and it was summarized the construction experience of phase-Ⅰ and phase-Ⅱ projects,including design,construction,refractory production,the quality of personnel etc,and pointed out the shortcomings of the project,which provided a reference for the construction of the same type of furnaces.
无取向硅钢夹杂物分析
采用非水溶液电解方法来提取无取向硅钢中夹杂物。通过扫描电镜(SEM)观察结果表明:无取向硅钢中主要夹杂物为六棱柱的AlN、不规则硅酸盐及球状的铁的硫化物和氧化物,其中AlN夹杂尺寸在1~5μm,数量较多,还有部分AlN的复合夹杂。进一步研究了AlN复合夹杂形成机理,采用了Thermo-Calc热力学计算软件计算出该钢样中AlN、MnS析出温度分别为1 240℃、1 200℃,而Al2O3析出温度大于1 800℃,从而为AlN复合夹杂形成机理提供了一个理论依据。 Extracting inclusions from non-oriented silicon steel in non-aqueous electrolysis is a nondestructive method to gain inclusions.Scanning electron microscopy shows that the main inclusions in non-oriented silicon steel were hexagonal AlN,which was of large quantity,irregular silicate,spherical iron sulfide and oxide.The size of AlN inclusions ranged from 1to 5μm,and there were some duplex inclusions of AlN.To further study the formation mechanism of AlN duplex inclusions,Thermo-Calc thermodynamic...
热轧卷取时间对新型冷轧无取向电工钢组织和性能的影响
研究了热轧卷取时间对无取向电工钢晶粒组织、织构演变、铁损和磁感的影响。结果表明,成品晶粒尺寸在120~140μm之间,随卷取时间的增加,成品晶粒尺寸增大。成品织构主要由γ纤维、а纤维和高斯织构等构成。随着保温时间的增加,{111}<110>和{112}<110>织构强度降低。随卷取时间的增加,成品P1.5降低。热轧板最佳的卷取工艺为550℃保温2~3 h,电工钢的综合磁性能优良。 The effects of hot-rolling coiling time on microstructure,texture,core loss and magnetic induction of a new cold-rolled non-oriented electrical steel containing copper were investigated.The test results showed that for final product the grain sizes are 120-140um,with the increase of coiling time,the grain size increase.For final product there are mainly γ-fibre,а-fibre,and {110}<001> texture,Coiling at 550℃ for hot rolled plate,the {111}<110>,{112}<110> texture was weaked with ...
电力变压器用高磁感取向硅钢的发展及应用
阐述了国内外高磁感取向硅钢的生产研究水平与发展趋势,包括通过提高高斯晶粒取向度、细化磁畴、涂覆张力涂层、减薄钢片厚度进一步降低铁损以及低温加热技术和短流程技术新工艺。分析高磁感取向硅钢在我国大型电力变压器上的应用情况,结果表明,发展更薄规格高磁感、低铁损、低磁致伸缩取向硅钢可为大型变压器的安全性、节能性及环保性提供有效保障。 The research progress and development trend of high magnetic induction grain-oriented silicon steel at home and abroad are summarized,including the technology of improving the Goss alignment,refining domain wall,adding stress coating,decreasing thickness of sheet,and the new technique of reducing heating temperature of casting slab and shortening operational.Moreover,the application of high magnetic induction grain-oriented silicon in power transformer is presented.Developing grain-oriented sili...
辉光放电发射光谱法测定硅钢薄板中微量硼元素
通过对辉光放电发射光谱参数的优化,以铁元素为内标来消除基体效应,建立了测定硅钢薄板中微量硼元素的方法。优化的实验参数为:放电电压1200 V,放电电流50 mA,预溅射时间40 s,积分时间10 s。校准曲线硼元素含量范围0.0001%~0.022%,相关系数大于0.999,测量结果与认定值一致,相对标准偏差小于10%。完全能够满足日常分析测试的要求。 A glow discharge optical emission spectrometry(GD-OES) method for determining trace boron element in silicon steel sheets were established through optimization of instrumental parameters and using Fe element as an internal standard to eliminate the matrix effect.The optimized instrumental parameters included discharge voltage,discharge current,pre-sputtering time and integration time,which are 1200 V,50 mA,40 s,and 10 s,respectively.The content of boron element that can be determined from the ca...
无取向硅钢铬酸镁绝缘涂层结构与耐蚀性能研究
采用扫描电镜、原子力显微镜研究了铬酸镁半无机绝缘涂层的微观结构。结果表明,涂层厚度为数微米,涂层中的有机树脂乳液颗粒均匀分布在无机涂层的表面,从而保证了涂层具有良好的冲片性能。采用极化曲线研究了涂层的耐蚀性能,发现铬酸镁与铬酸锌绝缘涂层的耐蚀性能相当。 In this paper,the microstructure and anti-corrosion property of magnesium chromate coating on non-oriented silicon steel were studied.The microstructure was observed by SEM and AFM.The anti-corrosion properties were evaluated by polarization curves.The results show that the thickness of coating is several microns and the polymer particles were scattered on the surface of inorganic coating,which is the guarantee for lamination property.The corrosion resistance of the magnesium chromate film was e...

