钢厂
无取向电工钢环保绝缘处理液试验研究
针对目前大部分无取向电工钢处理液为含铬处理液、且需在较高温度下固化的情况,在分析成膜物质性质的基础上,试验研究了一种可低温快速固化的电工钢环保绝缘处理液,研究了其涂装工艺,并测定了涂层的附着性、绝缘性、耐热性、耐蚀性等性能。试验结果表明:该处理液可在150~250℃下快速烘干固化,涂层表面光滑且致密均匀,性能优良,可满足中小电机的使用要求。 At present,most of the insulating fluid for non-oriented electrical steel contains chromium,and should be cured at high temperature.On the basis of analyzing the characteristics of the film-forming substance,a kind of eco-friendly insulating fluid with lower curing temperature for non-oriented electrical steel sheet was developed in the experiments.Then its coating process was studied,and the adhesiveness,insulativity,heat resistance,corrosion resistance and other properties of the coating was m...
化学气相沉积法制备6.5%Si高硅钢的研究
采用化学气相沉积(CVD)渗硅处理工艺连续制备6.5%Si高硅钢,具有优质的软磁性能,通过理论研究化学反应并且用简单的试验设备做进一步的探讨。根据试验的结果对连续制备6.5%Si高硅钢的CVD工艺构造提出全面、有效的建议,实现制备6.5%Si高硅钢系统。 CVD method for continuously manufacturing 6.5%Si Steel Sheet has excellent soft magnetic.Carried out a theoretical study of related chemical reaction and performing basic research with a simple test apparatus.Based on the results,finally proposed an overall process configuration to realize such a production-CVD method for continuously manufacturing 6.5%Si Steel Sheet.
基于人工神经网络-遗传算法的取向硅钢刻痕工艺优化
为了优化激光刻痕降低取向硅钢铁损的工艺,寻找刻痕速度、脉冲能量、扫描间距等重要刻痕参数的最佳匹配关系,提出了一种基于人工神经网络与遗传算法的优化模型,并利用这种模型对30Q130取向硅钢材料的刻痕工艺进行了优化实验,结果表明,这种模型稳定可靠,可以作为取向硅钢刻痕工艺优化的一种有效的措施。 A laser is often considered to scribe the grain-oriented silicon steel surfaces after cold-rolling and annealing to reduce the core loss.It is necessary to select the best scribing parameters to maximize the reduction in this process.This paper proposes an optimization method of genetic algorithm during laser scribing of 30Q130 steel,by developing an artificial neural network prediction model using a database form a designed orthogonal experiment.The objective is to determine the best combinatio...
制备硅钢级氧化镁前驱体的原料水化研究
以青海盐湖水氯镁石为初级原料,采用喷雾热解法制备原料氧化镁,原料氧化镁通过水化制备硅钢级氧化镁前驱体氢氧化镁。原料氧化镁水化实验中对水化剂、水化温度、水化时间、液固比、搅拌速度及陈化时间对水化率、过滤速度和纯度的影响进行系统研究。采用均匀实验设计和DPS数据处理,(依次)通过建模分析、二次多项式模型回归建立数学模型,再通过各因素方差分析和总方差分析,确定了理论最优实验条件,再用理论最优条件作重复实验进行验证,最终确定了原料氧化镁的最佳水化条件。在水化温度60℃,水化时间105 min,液固比4,陈化时间4 h,水化剂1含量4.0%,水化剂2含量3.15%,洗水量4倍,搅拌速度120 r/min时,原料氧化镁的水化率达99.50%以上,得到的硅钢级氧化镁前驱体氢氧化镁纯度高、过滤性能良好。 By spray pyrolysis method,bischofite in Qinghai salt Lake,as primary raw material,was used to prepare precursor raw material MgO for silicon-steel MgO.The precursor raw material MgO was used for preparing Mg(OH)2 which was the precursor of silicon-steel MgO,by hydration method.In the hydration experiment of precursor raw material MgO,some experiment parameters were investigated systematically.such as the hydrated agent,the temperature and time of hydration,liquid/solid ratio that affected the hy...
凝固速率对定向凝固50W600无取向硅钢固液界面稳定性和枝晶间距的影响
采用ZMLMC超高梯度定向凝固装置,研究了5种凝固速率(10、35、80、150和450μm/s)对定向凝固50W600无取向硅钢的固液界面稳定性转变规律和一次、二次枝晶间距的影响。研究结果表明,在特定的温度梯度下,随着凝固速率的增加,定向凝固的固液界面由胞状晶转变为胞状枝晶,再转变为细小的树枝晶。随着凝固速率的增加,定向凝固组织的枝晶形貌逐渐细化,一次和二次枝晶间距逐渐减小,且与冷却速率之间都符合指数关系:λ1=151.73×(G L·R)-0.31,λ2=22.07×(G L·R)-0.44。当冷却速率达到4.275℃/s时,一次、二次枝晶间距分别为112μm、14.1μm。 Under the conditions of certain temperature gradient and different solidification rate,the directional solidification experiment of non-oriented electrical steel 50W600 was carried out.The microstructure of 50W600 steel was also analyzed in different solidification rate.The result shows that the solid/liquid interface of the steel undergoes an evolution from cellular,cellular dendrite and finally to fine dendrite morphologies.The dendrite refines gradually and the distance between dendrites decr...
免常化处理的耐酸蚀无取向电工钢的研制
在现普通冷轧无取向硅钢的基础上,降低Si含量,复合添加少量辅助元素,组合热轧板处理和成品退火加热技术,研制出了免常化处理的高磁感、低铁损并具有良好耐酸腐蚀性能的新系列无取向电工钢。 Based on existing common cold rolled non-oriented silicon steel,a new series of non-orientedelectrical steel with high induction,low core loss and excellent anti-corrosion property has been developed by reducing Si element,adding complexly a small amount of supplementary elements,and employing combined treatment of hot rolled sheet and finished product annealed heated technology.
硅钢氧化镁的制备进展
介绍了硅钢氧化镁制备方法及高质量硅钢氧化镁制备技术的研究进展,并对利用我国丰富的卤水资源制备硅钢氧化镁进行了展望。 The preparation methods of silicon steel magnesium oxide and research progress of high quality silicon steel magnesium oxide preparation technology were introduced.The use of abundant brine resources in the preparation of silicon steel magnesium oxide was prospected.
新日铁高强度无取向电工钢的研究进展
针对新日铁公开的相关专利,总结日本高强度无取向电工钢的研究进展,分析了各专利化学成分、生产工艺及产品性能的特点,指出固溶强化、细晶强化、析出强化、位错强化都有可能被用来提高无取向电工钢的强度。在高强度无取向电工钢的研发过程中,需要根据其具体用途确定目标性能,再采用合适的强化手段,从而实现力学性能、磁性能和生产性能之间的平衡。 Authors summarize the research progress of high strength non-oriented electrical steel in Japan by learning related patents brought into the public by Nippon Steel. Authors also analyze the characteristics of the chemical composition, production technology and properties of products in the patents and point out that any ones of solution strengthening method, fine-grain strengthening method, precipitation strengthening method or dislocations strengthening method may be used to improve the strengt...
电工钢铸锭内析出相粒子特征及回溶行为
利用场发射电镜及能谱仪研究了取向电工钢薄、厚板坯铸锭中不同区域的析出相差异,确定了MnS、AlN及Fe3C的析出顺序和形貌特征。结果表明AlN以先析出的MnS为形核核心,形成粗大微米级的复合析出相。针状Fe3C既可以在复合析出相表面形成也可以在基体中单独出现,主要受冷却速度的影响。在1250℃保温1~2 h,AlN、Fe3C均可完全回溶,但部分MnS仍不回溶。MnS尺寸随着保温时间延长而增大。导致热轧板中沿轧向分布的粗大MnS,减弱了粒子钉扎力。 Precipitates in thin and thick slabs of electrical silicon steel were investigated by means of field emission SEM and EDS analysis.The precipitation sequence and the morphology of MnS,AlN and Fe3C particles were identified.AlN particles are observed to be nucleated on surface of MnS forming micron-meter-sized complex particles.Acicular Fe3C can precipitate on surface of the complex MnS/AlN particles or directly from matrix depending on cooling rate of the slabs.After holding at 1250 ℃ for 1-2 h,...
火花源原子发射光谱法在线测定电工钢中的超低碳
采用火花源原子发射光谱分析测定电工钢中超低C,研究试样制备方法、Ar纯度和压力等条件对分析结果的影响,并对工作曲线进行了优化,实现了一次分析同时测定电工钢的多种元素,满足炉前和精炼在线分析的要求。 Ultra-low carbon in electrical steel is determined with spark-source atom emission spectrum.It is researched the influence of sample making method,purity of Ar,and pressure on analysis result.The work curve is optimized.The determination of many elements in electrical steel only in one analysis is realized.It meets demands of on-line analysis for blast furnace and refining.
硅钢常化退火炉气-雾冷却技术及其特点分析
常化快冷是生产高牌号无取向硅钢和高磁感取向硅钢不可缺少的一个工艺环节,气-雾冷却则是实现常化快冷的关键方式之一。介绍了国内自主设计建设的常化酸洗机组气雾冷却系统的技术特性,并对其特点进行了系统分析,最后给出该系统在设计、运行参数的选择上若干注意事项,对气-雾冷却系统设计和使用具有一定的指导作用。 The normalizing rapid cooling is a indispensable process to high grade non-oriented silicon steel and high magnetic induction oriented silicon steel’ s production. The fog cooling is a key ways of coming true the normalizing rapid cooling. This paper introduces the technical features of the fog cooling system in normalizing pickling line which is the domestic independent design and construction. Meanwhile,the fog cooling system’s characteristic is analyzed systematacially. In the end,this paper ...