钢厂
节能电机用无取向电工钢带退火工艺的试验与应用
针对节能电机对无取向电工钢在磁性能方面的特殊要求,采用普通W600牌号的热轧板为原料,通过大量的现场工艺试验,研究总结出了\"超低张力\"的运行工艺、\"先快后慢\"的加热工艺、\"先湿后干\"的退火脱碳工艺、\"先缓后急\"的冷却工艺,生产出P1.5/50≤4.0 W/kg、B50≥1.70 T的冷轧电工钢产品,满足了节能电机的要求。 Based on the special requirements of no-oriented electrical steel for saving energy motor in magnetic aspects,using common W600 brand of hot rolled plate as raw material,through a large number of real tests,an ultra-low tension process,heating process which was quick at first and then slow,annealing decarburization process which was dry after the first wet,and a cooling technology of \"slow after the first urgent\" were concluded.Electrical steel product with P1.5/50≤4.0W/kg,B50≥1.70T was produced...
CN202111244820.1一种降低取向硅钢铁损的方法
本发明公开了一种降低取向硅钢铁损的方法。本发明所述方法包括如下步骤:(1)将取向硅钢样品腐蚀,清理后,拍摄得到晶粒分布图;(2)计算平均晶粒大小S,确定刻痕间距;刻痕间距与晶粒大小S的关系为:S<600mm2时,刻痕宽度为5.0mm;600≤S<1000mm2时,刻痕宽度为4.5mm;1000≤S<1400mm2时,刻痕宽度为4.0mm,S≥1400mm2时,刻痕宽度为3.5mm。本发明通过计算不同来料晶粒大小确定其刻痕间距的大小,通过对刻痕间距的调整,降低了取向硅钢的铁损。
CN202111187042.7具有优异铁损和磁性能的无取向电工钢及其生产方法
本发明涉及一种具有优异铁损和磁性能的无取向电工钢及其生产方法,电工钢成分及质量含量为C≤0.0015%,Si:1.10‑1.40%,Mn:0.35‑0.55%,P≤0.018%,S≤0.003%,Al:0.20‑0.30%,Ti≤0.0015%,N≤0.0028%,O≤0.0015%,N+O≤0.0040%,余量为Fe和不可避免的杂质。生产方法包括铁水预处理、转炉冶炼、RH精炼、连铸、轧制、常化、冷轧、连退和涂层工序。本发明电工钢热轧成品微观晶粒尺寸70‑95μm,对铁损和磁性能有利的(100)组织织构控制在82‑92%,成品P15/50:3.5‑4.0w/kg,B50:1.70‑1.98T。
CN202111081973.9一种薄规格带钢或者硅钢尾部卷取控制工艺
一种薄规格带钢或者硅钢尾部卷取控制工艺,属于热连轧带钢卷取设备技术领域,解决薄规格带钢和硅钢尾部起套导致卸卷异常、卷形合格率下降的技术问题。解决方案为:在卷取厚度小于等于2.3mm的带钢或所卷取带钢的材质代码等于硅钢的材质代码的情况下,带钢尾部到达精轧F2机架时,G辊道速度V1=K1×D×ω×π/60;带钢尾部继续前行并到达精轧F6机架时,G辊道速度V2=K2×D×ω×π/60;在卷取厚度大于2.3mm的带钢且所卷取带钢的材质代码不等于硅钢的材质代码的情况下,G辊道投滞后速度的滞后率取值范围为90%~70%。本发明具有设计合理、工作效率高、产品质量好、可有效避免产品缺陷等优点。
ZnO对硅钢绝缘涂层组织与性能的影响
通过制备磷酸二氢铝硅钢涂层,研究了氧化锌对无铬涂层耐盐雾性能、电化学性能和附着性的影响。结果表明,硅钢表面涂层含有4.0%的氧化锌时,涂层具有最高的耐腐蚀性能和电化学性能,而且其致密表面最为平整,没有裂纹出现。 The effects of ZnO on the salt spray resistance property, electrochemical performance and adhesiveness of silicon steel insulating coating were studied. The results show that the best corrosion resistance and electrochemical properties can be obtained when the coating contains 4.0% oxide zinc, and the dense surface is smooth without cracks.
硅钢连续退火生产线设备改造
针对硅钢连续生产线设备存在的故障、隐患以及精度等影响产品质量的问题进行分析及改造,实现保证生产线设备稳定运行、提高设备精度及硅钢产品质量的目的。 This paper analyzes and transforms the electrical equipment failures, risks existed in slicon continuous production line, and the effect of accuracy to product quality, in order to ensure stable operation of equipment in production line and improve the accuracy of device, quality of silicon.
晶粒尺寸对无取向硅钢磁性能影响的主成分回归分析
采用电子背散射衍射技术测定50SW1300冷轧无取向硅钢中不同尺寸范围晶粒的含量,利用主成分回归分析法,综合研究不同尺寸范围晶粒的含量对无取向硅钢磁性能的影响。结果表明:通过主成分回归分析法能够从不同尺寸范围晶粒的含量的多个影响因素中获取主要的因素,定量研究它们对无取向硅钢磁性能的影响规律。分析表明,无取向硅钢的铁损与不同尺寸范围晶粒的含量之间存在着可靠的多元线性关系,在一定范围内,较大尺寸晶粒的含量越多,其对铁损优化的作用越明显;而无取向硅钢的磁感与不同尺寸范围晶粒的含量之间并无线性关系。 Distribution of grain size in cold rolled non-oriented silicon steel 50SW1300 was measured by EBSD.The effects of the distribution of grain size on magnetic properties of the non-oriented silicon steel were comprehensively researched by means of principal component regression method.The results indicate that the main factors influencing the magnetic properties in the distribution of grain sizes,which can be used to guantitative study the magnetlic properies of the steel,are obtained by principal...
低温高磁感取向硅钢高温退火过程织构及析出物的演变行为
对低温法生产的以AlN为主抑制剂的Hi-B取向硅钢高温退火过程进行了中断实验,借助EBSD及TEM技术对高温退火连续升温过程中织构与析出物的演变进行了研究。实验结果表明,800℃时ODF图出现高斯织构组分,但强度很弱,高斯晶粒偏离角在10°以上;950~1 000℃时高斯晶粒异常长大,偏离角3~6°;高温退火过程析出物主要有球形、规则立方形及不规则多面体形3种形貌,由于渗N的影响,Zener因子先增大再减小,并且析出物在高斯晶界前沿优先粗化。 The annealing process at high temperature of Hi-B silicon steel using low slab reheat temperature and with AlN as the inhibitor has been studied by interrupting test,and the evolution of texture and precipitates during continuous heating-up in the annealing process at high temperature was analyzed by EBSD and TEM. The results showed that Goss texture appears in ODF at 800 ℃,but the intensity of Goss texture was very weak and the deviation angle was more than10°. Goss grains grow abnormally durin...
CN202121979678.0一种改进的点火器线圈硅钢片结构
本实用新型涉及一种改进的点火器线圈硅钢片结构,包括E型件和I型件,所述E型件和I型件组合成日字形,它们可相互转动;所述E型件包括竖边和设置在竖边三个横边,三个横边分别为上横边,中横边和下横边,它们分别与竖边垂直连接;其中所述竖边的转角位置圆角处理,竖边外侧为弧形边;所述上横边的端面设置插缝;所述中横边的端头设置凹部;所述下横边的端头设置凸部;所述I型件上端两侧对称设置凹台;所述凹台具有弧形凹边;所述I型件通过凹台设置在插缝可以旋转。本实用新型设计新颖,改进巧妙,由于E型件具有弧形边可以有利于拾取,方便工作操作,E型件和I型件采用插合的方式,整体结构稳定,便于安装,增加了组合体的稳定性。
温度及扩散时间对CVD法制备高硅钢的影响
采用CVD法制备6.5%Si高硅钢,介绍了具体的制备工艺过程,研究了温度对渗硅速率和试样质量减轻的影响,同时分析了扩散时间对高硅钢中硅分布的影响。结果表明:在CVD反应过程中,反应温度高于1050℃将大大提高渗硅速率,但当温度大于1200℃后,渗硅速率趋于稳定;渗硅后,试样会减轻、减薄,随着温度升高,试样质量减轻的速率逐渐增大,在1200℃左右趋于稳定;扩散时间越长,硅分布越均匀,结合制备效率进行考虑,满足Δw表-中/b≤5的时间为适宜的扩散时间。 6.5%Si high silicon steel was manufactured by using CVD method and the process was introduced,the influence of temperature on the siliconizing rate and quality reducing rate,diffusion time on silicon distribution were investigated.Results as follows: the siliconizing rate will increase quickly when the temperature is higher than 1050 ℃,but the siliconizing rate will become steadily as the temperature up to 1200 ℃;The quality reducing rate will increase with the elevating of temperature and the r...