钢厂
卷取工艺对新型冷轧无取向电工钢热轧带组织的影响
利用OM、SEM、TEM等实验方法研究了卷取工艺对一种新型含铜无取向电工钢晶粒度和析出相的影响。结果表明,该电工钢热轧带卷取后的晶粒尺寸为18~24μm,在卷取过程中,热轧带中有一定数量的第二相析出,经EDS能谱及选区电子衍射分析,这些析出相主要为AlN。随着卷取工艺的变化,该电工钢的晶粒度大小变化不明显,析出相的类型、尺寸大小不发生改变,体积分数发生一定的改变。 The effects of coiling process on grain size and precipitates of a new copper-bearing non-oriented electrical steel were investigated by OM,TEM and other experimental method.The results show that the grain size of hot-rolled bands after coiling is 18~24 μm.The second phases precipitate during coiling process.They are mainly AlN by EDS spectra and selected area electron diffraction.With the change of coiling process,the grain size of the electrical steel does not change significantly;the type and...
化学气相沉积法制备6.5%Si高硅钢的研究
采用化学气相沉积(CVD)渗硅处理工艺连续制备6.5%Si高硅钢,具有优质的软磁性能,通过理论研究化学反应并且用简单的试验设备做进一步的探讨。根据试验的结果对连续制备6.5%Si高硅钢的CVD工艺构造提出全面、有效的建议,实现制备6.5%Si高硅钢系统。 CVD method for continuously manufacturing 6.5%Si Steel Sheet has excellent soft magnetic.Carried out a theoretical study of related chemical reaction and performing basic research with a simple test apparatus.Based on the results,finally proposed an overall process configuration to realize such a production-CVD method for continuously manufacturing 6.5%Si Steel Sheet.
CN202120300684.2一种用于硅钢片叠装的工装
本实用新型公开了一种用于硅钢片叠装的工装,包括安装底座,所述安装底座上设置有限位装置,所述限位装置包括多个水平限位柱和多个竖直限位柱;各个水平限位柱之间的缝隙的尺寸等于其对应放置的硅钢片的宽度,各个竖直限位柱与安装底座的底边之间的距离等于其对应放置的硅钢片的总长度;所述各个竖直限位柱设置在各个水平限位柱之间的缝隙所正对的位置;采用多个水平限位柱和多个竖直限位柱进行水平和竖直方向上均对硅钢片进行定位;使用此工装叠装出来的成品,长短一致,侧面相当整齐;本实用新型,结构简单,操作方便。
CN202120686711.4一种硅钢片抓取平台
本实用新型涉及一种硅钢片抓取平台,其包括抓取框架,包括抓取框架,所述抓取框架上设有多个支架,对应于非切割区域的支架上设有大真空吸盘,对应于切割区域的支架上设有小真空吸盘。本实用新型结构简单,通过多个真空吸盘来进行硅钢片的抓取也不会损坏加工后的硅钢片,还提高了硅钢片的搬运效率。此外,通过气动系统实现对吸盘的自动吸气,提高了对吸盘操作的便利性。
不同牌号无取向硅钢夹杂物定性定量分析
无取向硅钢中夹杂物的存在会抑止晶粒生长,使基体的均匀连续性中断,其在钢中的形态、含量及分布情况都不同程度影响着硅钢的性能,尤其是对磁性能起关键的作用。因此,全尺度分布考察夹杂物对无取向硅钢夹杂物的研究极为重要。本实验确定了适用于不同牌号无取向硅钢夹杂物全尺度分布的分析方法:样品制备—小样电解—过滤喷金—根据不同牌号的要求选择合适的放大倍率扫描观测—夹杂物颗粒的分类统计。通过统计的结果,结合电解的失重量可以得到不同尺度的体积分布数据。实验分析了不同牌号和工艺无取向硅钢夹杂物的种类、形貌、大小和尺度分布,并初步考查了夹杂物与磁性能的关系,对无取向硅钢的工艺研究具有一定参考价值。 Inclusions in non-oriented silica steel could inhibit the growth of grain and cause discontinuity of micro-structure.The configuration,content and size distribution of inclusion have different effects on the performance of silica steel,especially significant on the magnetic property.Therefore,it is very useful to completely characterize inclusions with full size distribution in silica steel.In our research,full size analysis method for inclusion in silica steel had been established as follows: s...
CN202123161959.8一种硅钢加工用分条机
本实用新型涉及分条机技术领域,且公开了一种硅钢加工用分条机,包括支撑台,支撑台的底部四角均安装有支撑腿,支撑台的两侧均垂直安装有U型架,U型架的顶部通过横梁连接固定,横梁的两端均安装有垂直向下设置的下压调节油缸,下压调节油缸的底部均固定连接固定座,固定座相互远离的一侧均安装有第二条形座;第二条形座的两端垂直贯穿设有导向轴,导向轴两端位于第二条形座外,在导向轴的两端均套设有支撑弹簧;导向轴的底部连接在第一条形座上,并且导向轴的顶部贯穿设有第三条形座,导向轴设有将第三条形座固定的螺母。本实用新型在使用时,上下两组剪切轮交错接触后,经过剪切轮下方的硅钢板能够得到有效地剪切,剪切效率高。
常化和退火工艺对冷轧无取向硅钢高频磁性能和强度的影响
冷轧无取向硅钢(/%:0.003C,2.35Si,0.22Mn,0.011P,0.002S,0.36A1,0.003 0N)经890℃或940℃3 min常化的2.3 mm热轧板冷轧成0.35 mm薄板。研究了常化温度和800920℃3 min退火对该钢高频(400Hz)磁性能和抗拉强度的影响。结果表明,830920℃退火时高频铁损P10/400值最低,随退火温度增加,晶粒尺寸增大,钢的抗拉强度降低;该钢的最佳热处理工艺为常化温度940℃,退火温度830℃,其抗拉强度Rm、高频铁损P10/400和磁感应强度J50分别为565 MPa,21.5 W/kg和1.69 T。 The cold-rolled non-oriented silicon steel(/%:0.003C,2.35Si,0.22Mn,0.011P,0.002S,0.36A1,0.003 0N) is cold-rolled to 0.35 mm sheet from 2.3 mm hot-rolled plate normalized at 890 ℃ or 940℃ for 3 min.The effect of normalizing temperature and annealing process at 800 920 °C for 3 min on high frequency(400 Hz) magnetic properties and tensile strength of the steel has been tested and studied.Results show that with annealing at 830 920 ℃the high frequency iron loss value P10...
硼酸对无铬无取向硅钢涂层性能的影响
研究了硼酸对以Al(H2PO4)3为基料的无铬无取向硅钢绝缘涂层各项性能的影响。用盐雾实验、动电位极化及交流阻抗等试验手段研究了不同硼酸含量对硅钢绝缘涂层的耐蚀性和电化学行为的影响,同时采用SEM对涂层的表面形貌进行了研究。结果表明,硼酸含量为9.7%时,涂层的耐盐雾性及电化学性能最好;硼酸含量过少或过多时,涂层的耐蚀性和电化学性能都较差。 Influence of boric acid on the performance of chromium-free non-oriented silicon steel insulating coating based on aluminum dihydrogen phosphate was investigated.Salt spray experiment,potentiodynamic polarization and electrochemical impedance spectroscopy were used to study the influence of boric acid content on the corrosion resistance and electrochemical behavior of the insulation coating of silicon steel.Surface morphologies of the coatings were tested by SEM.Result shows that when the boric ...
CN202123098360.4一种铁芯硅钢片卷料的上料装置
本实用新型公开了一种铁芯硅钢片卷料的上料装置,包括升降机构、固定座、转动执行机构和转动平台,所述固定座固定设置在地面上,所述升降机构相邻设置在固定座的一侧,所述固定座对立于升降机构的一侧设置有转动平台,所述转动平台的一端铰接设置在固定座上,且所述转动平台的另一端为自由端,所述转动平台在竖向面内朝向或远离于升降机构偏转,所述固定座上设置有转动执行机构,所述转动执行机构驱动转动平台转动;所述转动平台上的物料通过转动可位移至固定座和升降机构上,能够安全的、快速的将卷料转移至升降机构上,从而便于上料。
低温普通取向硅钢高温退火过程中高斯晶粒的演变
对低温加热工艺生产的普通取向(common grain-oriented,CGO)硅钢的高温退火过程进行了中断实验,材料为含3.0%Si、0.5%Cu、0.009 8%S(均为质量分数)的以Cu2S为主抑制剂的普通取向CGO钢。原始板坯厚度为230 mm,于1 200℃均热后经4道次粗轧、7道次精轧至2.3mm;热轧板采用两次冷轧法轧至0.3mm,中间完全脱碳退火,最后于1 200℃高温退火。最后样品的磁性能:铁损P17/50为1.182W/kg,磁感应强度B8为1.897T。借助配有EDAX OIM电子背散射衍射(EBSD)系统的ZEISS SUPRA 55VP扫描电子显微镜,对高温退火过程中高斯晶粒的演变进行了研究,结果表明:升温过程中晶粒尺寸增长缓慢,650℃时取向分布函数(ODF)图出现高斯织构组分,但强度很弱,高斯晶粒偏离角小于9°;950℃时高斯晶粒平均生长速度超过其他晶粒;950~1 000℃时高斯晶粒异常长大,偏离角降至约3°;在950℃之前高斯取向晶粒相比于其他晶粒没有尺寸优势。 The high-temperature annealing process of common grain-oriented(CGO)silicon steel was investigated by interrupting test.The samples were rolled from CGO silicon steel slab under low reheating temperature.The CGO silicon steel,taking Cu2S as the main inhibitor,contains3.0%Si,0.5%Cu,and 0.0098%S.The original casting slab is 230mm in thickness.After 1 200℃reheating,four-pass rough rolling and seven-pass finish rolling were conducted to make the thickness of the slab get to 2.3mm.Then the hot rolled...
低温高磁感取向硅钢连铸与均热过程AlN与MnS析出的热力学
针对薄板坯连铸连轧流程结合\"获得抑制剂法\"所制备的低温高磁感取向硅钢,通过热力学计算研究了AlN与MnS在连铸与均热过程中的析出规律与行为。计算结果表明,连铸过程中AlN在凝固后的高温α相中便可能析出,而MnS仅可能在凝固后的α+γ两相区内析出。钢中AlN与MnS在均热过程中均处于部分固溶与部分析出的状态。后续高温渗氮处理后初次晶粒的异常长大并不明显,表明渗氮处理前钢中固有抑制剂的数量相对充足。 The precipitation behavior of MnS and AlN in low-temperature high magnetic induction grain-oriented silicon steel produced by thin slab casting and rolling process with\"acquired inhibitor method\"during continuous casting and soaking was studied by thermodynamic calculation.The calculated results show that AlN is likely to precipitate in ferrite after solidification.However,MnS can precipitate only in the two phase region of ferrite and austenite.Meanwhile,MnS and AlN in the steel can not be comp...
CN202111332457.9一种无取向硅钢用涂层溶液及其制备方法和应用
本发明提供一种无取向硅钢用涂层溶液及其制备方法和应用,以所述无取向硅钢用涂层溶液的总质量为基础计,所述无取向硅钢用涂层溶液包括如下质量百分含量的原料组分:磷酸盐溶液55%~60%;树脂溶液20%~25%;二乙二醇丁醚2%~4%;改性剂3%~5%;余量为水。由本发明所述无取向硅钢用涂层溶液形成的绝缘涂层厚度均匀,表面光滑,具有优良的绝缘性、耐腐蚀性、附着性,而且硅钢片的冲片性能好、叠片系数高。

