钢厂
无取向电工钢XG800WR连铸电磁搅拌试验研究
采用铸坯低倍组织检验和化学分析的方法,研究板坯连铸机二冷区电磁搅拌器电流和频率参数对无取向电工钢XG800WR板坯中心偏析和等轴晶率的影响,结果表明:铸坯等轴晶率随着搅拌器电流强度和电流频率的增大而增加。采用二冷区电磁搅拌可减小中心易偏析元素S的偏析,试验得出:减小铸坯S偏析效果最好的电磁搅拌参数为电流380~400A,频率6Hz。 The effect of electromagnetic stirring current and frequency parameter at secondary cooling area on the central segregation and equiaxed crystal ratio of XG800WR non - oriented electrical steels slab was investigated through the methods of chemical and macrostructure analysis.The results shows that the rate of equiaxed crystal zone is going up with increasing of current intensity and current frequency.Electromagnetic stirring in the secondary cooling area can be easily reduced segregation caused...
400mm硅钢自动轧制试验轧机
西安重型机械研究所为武钢开发了目前国内第一台自动化水平较高的先进可靠的硅钢热轧试验轧机。本文介绍了该轧机的工艺参数、设备组成,技术特点及轧制流程,该轧机在规定的终轧温度范围内,实现了2.5 m/s的快速轧制速度,保证了控制系统准确及时的采集到轧件进出轧辊时的信号,缩短道次间隙时间,实现了自动控制,保证了产品板形及精度的高水平要求,对于硅钢尤其是对其取向硅钢新产品、新工艺的开发具有深远意义。 An experimental prototype of 400 mm silicon steel hot rolling mill was developed by Xi’an Heavy Machinery Research Institue for Wu Gang.The technological parameters,configuration and characteristic of advanced control system in the experimental prototype are introduced in detail.The experimental prototype was realized the fast rolling of 2.5 m/s in the range of specified rolling temperature.Its automatic rolling control system can acquisite the signals that a rolled piece enters in and exits fro...
低温取向硅钢热轧态组织及织构的研究
利用热模拟试验机、光学显微镜和X射线衍射仪对Fe-3.2%Si低温取向硅钢热轧工艺参数对组织及织构的影响进行了研究。结果表明,Fe-3.2%Si硅钢在1110℃粗轧、880℃终轧,轧后以10℃/s的速度冷却到550℃卷取,然后空冷到室温,热轧硅钢板沿板厚方向的显微组织不均匀性显著,对后续发展完善的二次再结晶有重要作用。无论是热轧板,常化板还是冷轧板,它们的织构集中分布在γ取向线上,γ取向线的织构除取向密度不同外,织构种类是一致的,这说明γ取向线上织构是有继承性的。从热轧到常化,织构取向密度显著减小,经二次冷轧后,织构密度又显著升高,可见,轧制变形有助于织构的形成并使织构强度升高。 The influence of hot-rolled process parameters on the microstructure and texture of Fe-3.2%Si low temperature hot rolled grain-oriented silicon steel were researched by hot simulation experiment machine,light microscope and X-ray diffractometer.The results show that,Fe-3.2%Si silicon steel is rolled by the technology with a temperature of rough rolling of1110℃,finish rolling of 880℃,coiling with the speed of 10℃ /s,and then cooled to room temperature with air.The microstructure of hot-rolled sil...
无抑制剂取向硅钢概述
概述了无抑制剂法生产取向电工钢的特性及其用途;总结无抑制剂生产取向电工钢的原理及工艺方案.重点讨论了成分方案,即元素对磁性能的影响和最终高温退火方案对二次再结晶的影响.研究结果表明,无抑制剂取向硅钢化学成分范围没有普通取向硅钢和高磁感取向硅钢严格,提高了成材率;最终高温退火决定了二次再结晶的好坏,从而最终决定成品磁性能,最佳的高温退火温度在850~950℃之间. This article provides an overview on the characteristics and uses of inhibitorless process producing grain-oriented electrical steels.The mechanism of inhibitorless process and technology programs were discussed.The results show that the chemical composition and final annealing were determined according to magnetic properties.The inhibitor-free grain oriented silicon steel has loose range of chemical composition;Secondary recrystallization occurs mainly in the final annealing and the best anneal...
常化对含硅1.6%的无取向电工钢组织和织构的影响
研究了常化对CSP流程生产的wSi=1.6%的无取向电工钢组织、织构和成品磁性能的影响。结果表明,经CSP流程生产,且在相同的冷轧及退火制度下,经1 000℃×2min常化处理的wSi=1.6%的无取向电工钢热轧板,其最终退火成品的铁损P15/50比不常化试样下降了10.5%,磁感B50比不常化试样提高了2.5%;常化使wSi=1.6%的无取向电工钢成品的平均晶粒尺寸增大,成品铁损P15/50相应减小;同时,常化使wSi=1.6%的无取向电工钢成品中高斯织构的强度增加,γ纤维织构的强度减弱,这有利于成品磁感B50的提高。 The effect of normalizing on microstructure,texture and magnetic properties of non-oriented electrical steel with wSi=1.6% produced by CSP process was investigated.The results show that,under the same cold rolling and annealing system,the iron loss(P15/50) of annealed samples whose hot bands has been normalized by 1 000 ℃×2 min process decreases by 10.5% and magnetic induction(B50) increases by 2.5% compared with the samples whose hot bands was not normalized.The average grain size of non-orient...
双辊连铸法制备硅钢薄带的组织和性能
采用双辊连铸工艺制备了硅的质量分数分别为0.5%,1.0%,3.0%,4.5%的硅钢薄带,用光学显微镜观察其组织,并研究了后处理工艺对薄带组织和性能的影响。结果表明:硅含量为0.5%和1.0%的薄带适合采用一次冷轧+850~950℃退火的后处理工艺,而硅含量在3.0%以上的薄带适合采用二次冷轧+950℃退火的后处理工艺;硅含量为3.0%和4.5%的薄带在冷轧并950℃退火后,其磁性能最佳,铁芯损耗约为4.30 W·kg-1,磁感应强度约为1.68T。 Silicon steel thin strips with silicon content of 0.5wt%,1.0wt%,3.0wt%and 4.5wt%were prepared by twin-roll continuous casting process,and the microstructure of the strips were observed by means of optical microscopy,and on the basis,the effect of post-treatment process on microstructure and properties of the strips was studied.The results show that the post-treatment process of one-time cold rolling and annealing between 850—950℃was suitable for the strips with silicon content of 0.5wt%and 1.0wt...
一次再结晶法取向硅钢超薄带的冷轧塑性变形行为
以市场上购买的取向硅钢成品板为原料,经不同压下率冷轧至0.23~0.08 mm不等。借助X射线衍射仪(XRD)检测了冷轧后样品中的织构组分及其含量,利用电子背散射技术(EBSD)测量了试样的取向因子分布情况。观察了孪晶的形貌与晶体学特征,分析了硅钢超薄带的塑性变形行为。结果发现,在平面压缩应力下,{112}<111>滑移系的取向因子较大。随冷轧压下率的增加,Goss织构的含量逐渐减少,{212}<141>织构组分的含量先增加后减少,{111}<112>织构组分的含量逐渐增加,织构组分以{110}<001>→{212}<141>→{111}<112>顺序演变。冷轧后样品中出现了孪晶,其晶体取向为{001}<110>,冷轧过程中孪晶取向没有发生变化。 The commercial finished oriented silicon steel plate as the raw material were rolled to 0.23-0.08 mm. With the X-ray diffractometer(XRD), the texture components and their volume fractions in the cold-rolled samples were detected. And the orientation factor distribution of the cross-section of the samples was measured by the electron backscattering technique(EBSD). The morphology and crystallographic characteristics of twins were observed, and the plastic deformation behaviors of the ultra-thin o...
铬、锰及退火温度对无取向硅钢组织性能影响
为探究铬、锰元素及退火温度对高强无取向硅钢性能的影响规律,借助OM、SEM、EBSD与万能拉伸试验机等分析不同制造工艺下3组不同含量铬、锰元素的无取向硅钢热轧、常化及退火处理后组织与性能。结果表明,试验钢热轧后组织不均匀,心部为沿轧向分布纤维状组织,边部为少量再结晶晶粒,常化处理能显著改善热轧板组织均匀性,消除热轧板中心部位的纤维状组织。经冷轧及退火后得到多边形铁素体晶粒,其中960℃退火,晶粒尺寸偏大,有利织构{100}组分体积分数减少,不利织构{111}组分体积分数增加,成分为0.2Mn-1Cr的1号试验钢960℃退火后铁损最大,磁感强度偏小;成分为0.5Mn-1Cr的2号试验钢930℃退火后,磁性能与强度等综合性能最佳,工频铁损P1.5/50为2.41W/kg,高频铁损P1.0/400为17.36W/kg,磁感应强度B5 000为1.638T,抗拉强度为685MPa。 In order to study the effect of Cr,Mn and annealing temperature on the properties of high-strength non-oriented silicon steel,the microstructure and properties of three groups of non-oriented silicon steel with different Cr,Mn content under different manufacturing processes were analyzed by means of OM,SEM,EBSD and universal tensile tester.The results show that the structure of experimental steel is not uniform after hot rolling,and the core is distributed in fibrous structure along the rolling ...
酸溶铝对铸态取向硅钢中第二相粒子组成和形貌的影响
试验的铸态取向硅钢(/%:0.0440.056C,3.123.32Si,0.080.11Mn,0.0020.008S,0.002 90.029 1Als,0.006 20.010 9N)由30 kg高频真空感应炉熔炼。通过场发射扫描电子显微镜/能谱仪(FE-SEM/EDS)研究结果表明,0.002 9%Als钢中氧化物主要为SiO2,存在片状、棒状及近似球状的独立MnS,未发现含铝的氧化物或氮化物;0.0090%Als钢中出现以Al2O3为主的复合氧化夹杂物,存在MnS与AlN的复合析出物。钢中Als增加,复合析出物多呈簇状发展。氧化物容易成为MnS-AlN复合析出的核心,钢中Als含量越低,夹杂物中的MnS含量越高;作为核心的氧化物夹杂的尺寸越小,形成的复合夹杂物的形状越规则,尺寸也越小。热力学计算结果表明,钢中Als含量主要影响了钢中氧化物夹杂的组成和AlN的析出温度及析出量。 Test as-cast grain-oriented silicon steel(/%:0.044 0.056C,3.12 3.32Si,0.08 0.11Mn,0.0020.008S,0.002 90.029 1 Als,0.006 20.010 9N) is melted by a 30 kg high frequency vacuum induction furnace.The research results by using field emission-scanning electron microscope/energy dispersive spectrometer(FE-SEM/EDS) show that in 0.002 9%Als steel the main oxide is SiO2,and there is independent laminable,rod-like and approximate ...
热变形温度对3%SiCGO硅钢组织和织构的影响
通过对3%Si CGO硅钢进行恒变形速率、不同变形温度下的单道次压缩实验,结合Thermal-Calc软件,金相分析,SEM及EBSD技术,研究了取向硅钢热变形过程中组织和微观织构的变化规律。结果表明:实验钢是在双相区变形,变形后组织主要是铁素体和少量的珠光体。随变形温度的升高,晶粒由长条状变为等轴状,尺寸逐渐变大;CGO硅钢在热变形过程中立方{100}<001>取向是较为稳定存在的。随着变形温度的提高,{111}<110>等取向逐渐转向{110}<1 10>取向,且{110}<1 10>取向逐渐变得锋锐。 3% Si CGO silicon steel was studied at constant strain rate and different deformation temperatures by single-pass compression deformation experiments to reveal the evolution of microstructure and texture during thermal deformation in oriented silicon steel,and the Thermal-Calc software,metallurgical,SEM and EBSD technique was used in the experiment. The results show that experimental steel is deformed at the temperatures of two-phase zone. The microstructure of the deformed steel consists of fer...
中、厚板坯生产的取向硅钢组织及织构特征
采用中、厚板坯生产技术对取向硅钢进行了研制和开发,对热轧及后工序样品进行了金相组织观察和EBSD分析,探讨了两种组织及织构的差异性,研究结果表明:除高温退火样品外,中板坯生产的取向硅钢各工序样品平均晶粒尺寸大;厚板坯生产的取向硅钢热轧和常化样品亚表层Goss织构强;中板坯和厚板坯的脱碳退火板织构没有明显区别。中板坯生产的取向硅钢成本低,产品磁性能和质量与厚板坯相当。 Grain oriented silicon steel was researched and developed by medium thickness slab and thick slab.Microstructures observation and EBSD analysis to the samples of hot rolling and following processes were carried out,respectively.The differences between the two kinds of microstructures and textures were discussed.The results show that the average grain sizes of every process samples are larger except that of high temperature annealing samples of grain oriented silicon steel produced by medium thic...

