钢厂
热轧无取向低硅钢SGG的研制开发及生产
针对川威950的工艺现状,结合无取向低硅钢SGG生产的工艺特点,主要从控制其钢坯加热和轧制以及终轧温度和卷曲温度几方面入手,进行无取向低硅钢生产的工艺控制研究。同时根据近6000吨的生产实践表明,该工艺措施能很好的满足该钢种的需要。 950 process Chuanwei status quo,with non-oriented silicon steel production process features low,mainly from the control of billet heating and rolling and finish rolling temperature and coiling temperature of several aspects,for non-oriented silicon steel production process of low control at the same time According to nearly 6,000 tons of production practice shows that the process measures could well meet the needs of the steel.
脱碳温度和脱碳时间对CGO取向硅钢碳含量控制的试验研究
通过测试取向硅钢不同工艺条件下的碳含量,探讨了CGO取向硅钢碳含量控制的最优处理条件,研究了脱碳温度和脱碳时间对相同初始碳含量取向硅钢的脱碳效果的影响。结果表明,在气氛为(15%~20%)H2+(75%~80%)N2,炉压差为10~20 Pa的条件下,CGO取向硅钢合适的脱碳温度为1 073 K~1 123 K,脱碳时间为10~20 min。在该处理条件下,能取得较好的脱碳效果。 By means of testing carbon content of oriented silicon steel below the distinct technical conditions,inquires the excellent handle terms of carbon content controlling for CGO oriented silicon steel,studies effects of decarburization annealing temperature and decarburization annealing time to the oriented silicon steel decarburization efficiency in same initial carbon content.The results show that,under the condition of atmosphere(15% ~ 20%) H2+(75% ~ 80%)N2 and furnace pressure difference 10 ~ 2...
冷轧无取向硅钢表面麻面缺陷成因分析及其控制措施
针对某厂DMS森吉米尔轧机生产无取向硅钢表面麻面缺陷的问题,根据生产实际,对其形成原因从乳化液及工作辊两方面因素进行了分析。结果表明:乳化液对麻面缺陷的产生有一定影响,但不是主要因素,主要原因是由于二十辊森吉米尔轧机工作辊辊径较小,轧制相同长度带钢轧辊运转周期较大,容易产生疲劳失效而导致。为此,提出通过调整冷轧工序成品轧制道次的压下率以减小轧制力,从而减小工作辊的磨损疲劳;通过对轧制乳化液浓度、温度的合理控制,以改善润滑效果、提高轧制速度,而进一步缓解轧辊疲劳的改进措施,使该钢厂无取向硅钢麻面缺陷发生率由原来的18%降至0.8%,带钢表面质量明显改善。 For the problem of surface pockmarks of non-oriented silicon steel strip produced by a DMS Sendzimir mill, based on the production practice, the formation causes were analyzed from two aspects of emulsion and working roll. The results show that the emulsion has a certain effect on the formation of surface pockmarks defects, but it is not the main factor. The main reason is that the working roll diameter of the 20-high Sendzimir mill is small, and the running period of the roll rolling the same l...
高Cu无取向电工钢的制备
运用EBSD和光学显微镜,研究了0.25%~0.45%Cu对无取向电工钢热轧板显微组织,成品板显微组织、织构和磁性能的影响。实验结果表明:卷取过程中Cu元素在热轧板表层的偏聚作用显著阻碍了热轧板表层再结晶晶粒长大,导致热轧板表层晶粒尺寸随着Cu含量增加而逐渐较小,但热轧板中间晶粒尺寸变化不大。同时发现Cu元素能够明显改善织构类型,使有利织构组分增加,不利织构组分减少,同时减弱织构强度。从实验结果可知0.35%Cu能够显著改善电工钢的磁性能,铁损P15/50最低达到4.1 W/kg,磁感B50最高值达到1.8 T。 Effects of high content Cu on microstructure of hot rolled plates and microstructure,texture and magnetic properties of annealed finish product plates of non-oriented electrical steel were examined by means of EBSD technique and optical microscope. The results show that surface segregation of Cu significantly hindered recrystallized grain growth of surface layer in hot rolled plate during the coiling,as a result,the surface grain sizes of the hot-rohed plates decrease with the increase of Cu con...
无取向电工钢退火工艺研究现状
综述了退火温度、时间对无取向电工钢磁性的影响。退火温度主要影响无取向电工钢不同织构的占有率,退火时间主要影响晶粒尺寸的大小,晶粒尺寸的变化对织构的形成也有一定的影响。磁感最高点出现在纤维组织完全消失,(111)面织构组分较弱的组织状态。铁损的降低主要依赖于磁滞损耗的降低,织构的影响不大。 The effects of annealing temperature and time on the non-oriented electrical steel magnetic properties were reviewed.Annealing temperature and time mainly affects the different textures share and the grain sizes of non-oriented electrical steel respectively.Changes of the grain sizes also have a certain effect on textures formation.The highest point of the magnetic induction value in the fibrous tissue completely disappears and{111} plane texture has a lower state of the component content.Iron l...
冷轧硅钢废水处理现状、问题及对策浅析
就冷轧硅钢废水处理生产中面临的主要问题进行分析,从技术角度及运行管理角度提出工艺优化升级改进措施及应对策略;同时从后续深度处理,逐步实现零排放目标的角度进行探讨,为冷轧硅钢废水减量化、出路乃至废水零排放提供一些思路。 The main problems in the wastewater treatment process of cold-rolled silicon steel lines are analyzed and process upgrading measures and optimization strategy are put forward from both technical and management views.At the same time,downstream deep treatment to gradually achieve the target of zero discharge is discussed,to provide some ideas for reduction or even zero discharge of wastewater from cold-rolled silicon steel lines.
双辊连铸无取向硅钢铸带特征及常化作用研究
双辊连铸技术是冶金及材料领域内的一项前沿技术,对于生产高品质硅钢具有独特优势.本实验研究了一种双辊铸轧w[Si]=4.5%的无取向硅钢,考察其铸态和常化处理后样品的组织、织构及析出相尺寸特征.结果表明:铸带组织以与铸带法向成5~20(°)倾角的柱状晶为主,晶内存在少量0.3~0.4μm的AlN析出相,铸带织构以λ(<001>//ND)织构为主,表层织构漫散.950℃/10 min常化处理后,析出相尺寸增大,表层λ织构增强. As an advanced technique of metallurgy and material science,twin- roll strip casting has unique advantages for producing high quality silicon steel. The present study was aimed at a 4. 5% Si non- oriented electrical steel for analyzing the structure,texture and the size of precipitates at the initial and normalized state. The results revealed that the initial structure mainly consisted of columnar grains with 5 ~ 20( °) angle to the normal of cast strip,and some AlN precipitates of 0. 3 ~ 0. 4 μ...
电感耦合等离子体质谱法测定硅钢中痕量铜和镍
研究了应用电感耦合等离子体质谱法(ICP-MS)测定硅钢中痕量铜和镍的分析方法。采用硝酸分解样品,通过内标校正和基体匹配消除了基体干扰的影响,同时根据测量时存在的质谱干扰情况,选择同位素65Cu和60Ni作为测定元素和通过调节仪器参数使双电荷离子的产率最低,以减少带来的干扰。该方法用于硅钢中痕量铜和镍的测定,所得的结果与ICP-AES法测定结果完全吻合,各元素测定结果的RSD值小于5%,加标回收率为97.3%~100.3%。 A method for the determination trace copper and nickel in silicon steel by inductively coupled plasma mass spectrometry(ICP-MS) was studied.The samples were dissolved in HNO3.The effect of matrix interference was eliminated by internal standard correction and matrix matching.Meanwhile,according to the mass spectral interferences in determination,the isotopes including 65Cu and 60Ni were used as measuring elements.The yield of double-charge ions were minimized by adjusting instrumental parameters...
高温退火气氛对硅钢表面硅酸镁底层形貌的影响
对取向硅钢在不同气氛下的高温退火工艺进行实验室模拟,利用X射线衍射仪(XRD)分析了硅钢退火至900℃和1170℃时的样品表面氧化层和底层的物相组成,采用场发射扫描电镜(SEM)观察了样品表面氧化层和底层在截面方向上的微观形貌特征,并计算了高温退火一次升温阶段氧化反应的吉布斯自由能以及900℃时退火气氛的氧分压。结果表明:当退火气氛的露点温度保持一定时,较高的氢气含量有利于生成完整连续的底层;当退火气氛的水氢分压比保持一定时,在露点温度与氢气含量两者较低的条件下,底层附着性不佳易脱落,较高条件下,底层中夹杂着较多的铁单质;当氧化层中无FeO时,底层完整连续但易脱落,当FeO层较薄时,底层下方存在部分未反应的SiO2,当FeO层较厚时,底层不完整连续且有分层。 The high temperature annealing process of grain-oriented silicon steel in different atmospheres was simulated in the laboratory. X-ray diffractometer(XRD) was used to analyze the phase compositions of the surface oxide layer and forsterite film of the silicon steel annealed to 900 ℃ and 1170 ℃. Field-emission scanning electron microscopy(SEM) was used to observe the micro morphology characteristics of the surface oxide layer and forsterite film of the samples in the cross section direction. The ...

