钢厂
热轧无取向低硅钢SGG的研制开发及生产
针对川威950的工艺现状,结合无取向低硅钢SGG生产的工艺特点,主要从控制其钢坯加热和轧制以及终轧温度和卷曲温度几方面入手,进行无取向低硅钢生产的工艺控制研究。同时根据近6000吨的生产实践表明,该工艺措施能很好的满足该钢种的需要。 950 process Chuanwei status quo,with non-oriented silicon steel production process features low,mainly from the control of billet heating and rolling and finish rolling temperature and coiling temperature of several aspects,for non-oriented silicon steel production process of low control at the same time According to nearly 6,000 tons of production practice shows that the process measures could well meet the needs of the steel.
无取向电工钢环保绝缘处理液试验研究
针对目前大部分无取向电工钢处理液为含铬处理液、且需在较高温度下固化的情况,在分析成膜物质性质的基础上,试验研究了一种可低温快速固化的电工钢环保绝缘处理液,研究了其涂装工艺,并测定了涂层的附着性、绝缘性、耐热性、耐蚀性等性能。试验结果表明:该处理液可在150~250℃下快速烘干固化,涂层表面光滑且致密均匀,性能优良,可满足中小电机的使用要求。 At present,most of the insulating fluid for non-oriented electrical steel contains chromium,and should be cured at high temperature.On the basis of analyzing the characteristics of the film-forming substance,a kind of eco-friendly insulating fluid with lower curing temperature for non-oriented electrical steel sheet was developed in the experiments.Then its coating process was studied,and the adhesiveness,insulativity,heat resistance,corrosion resistance and other properties of the coating was m...
湿H_2气氛下CGO硅钢初次再结晶织构演变行为
通过对湿H2气氛下,相同退火温度、不同退火时间的CGO硅钢初次再结晶样品进行金相组织观察,并进行了EBSD微观织构分析,研究了CGO硅钢初次再结晶过程中的组织及再结晶织构演变行为。结果表明,在湿H2气氛下,820℃保温,CGO硅钢初次再结晶过程约在120 s时完成。随着退火时间的延长,γ面上{111}<112>织构含量逐渐减少,{111}<110>织构先减少后增多,随着再结晶的完成,部分{111}<112>取向晶粒向高斯{110}<001>取向转化的同时,也向{111}<110>取向转化,高斯{110}<001>织构含量逐渐增多。高斯取向晶粒较多是由{111}<112>取向晶粒转化而来,同时也证明了CGO硅钢高斯取向晶粒的二次再结晶异常长大生长机制为择优形核。 Microstructure development and texture evolution of conventional grain oriented silicon steel,which were annealed at same annealing temperature and different annealing time under wet H2 atmosphere,were investigated through metallographic observation and electron backscattered diffraction analyzing.The results show that the primary recrystallization finishes in 120 s at 820 ℃ under wet H2 atmosphere.With the extending of annealing time,{111}<112> texture decreases,{111}<110> texture d...
承钢无取向电工钢CGW800的研发
承钢采用铁水预处理(脱硫)→转炉提钒→转炉冶炼→RH精炼→连铸→轧制工艺,成功研发了无取向电工钢CGW800。试制的CGW800钢碳含量≤0.006 0%、氮含量<0.004 0%,热轧后的金相组织为铁素体和少量渗碳体,晶粒度5.5级,获得了较粗大、均匀的晶粒,钢板的成分和力学性能达到了标准要求。 In Cheng Steel,the CGW800 non- oriented electrical steel is successfully developed with process of hot metal pre- treating,vanadium extracting with converter,smelting with converter,RH refining,continuous casting and rolling. In the steel,the carbon content is not higher than 0. 006 0%,nitrogen less than0. 004 0%,the metallographic structure after hot rolling is ferrite and a little amount of cementite,grain size is 5. 5 degree,relative large and even grain got. The composition and mechanical pr...
硅钢DR510生产工艺优化
本文对某厂硅钢DR510温度、成分及过程控制水平和成品的组织、力学性能进行了研究,并在此基础上提出了工艺优化方案,有一定的借鉴和推广价值。 In this paper,the critical process and the products quality,including temperature,composition and process controlling level,the organization and mechanical properties of the finished product,were studied.On the basis of that the optimized technical plan provided,and this control technology is worth using and spreading.
晶粒尺寸对无取向硅钢磁性能影响的主成分回归分析
采用电子背散射衍射技术测定50SW1300冷轧无取向硅钢中不同尺寸范围晶粒的含量,利用主成分回归分析法,综合研究不同尺寸范围晶粒的含量对无取向硅钢磁性能的影响。结果表明:通过主成分回归分析法能够从不同尺寸范围晶粒的含量的多个影响因素中获取主要的因素,定量研究它们对无取向硅钢磁性能的影响规律。分析表明,无取向硅钢的铁损与不同尺寸范围晶粒的含量之间存在着可靠的多元线性关系,在一定范围内,较大尺寸晶粒的含量越多,其对铁损优化的作用越明显;而无取向硅钢的磁感与不同尺寸范围晶粒的含量之间并无线性关系。 Distribution of grain size in cold rolled non-oriented silicon steel 50SW1300 was measured by EBSD.The effects of the distribution of grain size on magnetic properties of the non-oriented silicon steel were comprehensively researched by means of principal component regression method.The results indicate that the main factors influencing the magnetic properties in the distribution of grain sizes,which can be used to guantitative study the magnetlic properies of the steel,are obtained by principal...
双辊连铸无取向硅钢铸带特征及常化作用研究
双辊连铸技术是冶金及材料领域内的一项前沿技术,对于生产高品质硅钢具有独特优势.本实验研究了一种双辊铸轧w[Si]=4.5%的无取向硅钢,考察其铸态和常化处理后样品的组织、织构及析出相尺寸特征.结果表明:铸带组织以与铸带法向成5~20(°)倾角的柱状晶为主,晶内存在少量0.3~0.4μm的AlN析出相,铸带织构以λ(<001>//ND)织构为主,表层织构漫散.950℃/10 min常化处理后,析出相尺寸增大,表层λ织构增强. As an advanced technique of metallurgy and material science,twin- roll strip casting has unique advantages for producing high quality silicon steel. The present study was aimed at a 4. 5% Si non- oriented electrical steel for analyzing the structure,texture and the size of precipitates at the initial and normalized state. The results revealed that the initial structure mainly consisted of columnar grains with 5 ~ 20( °) angle to the normal of cast strip,and some AlN precipitates of 0. 3 ~ 0. 4 μ...
210 t BOF-RH-CC炼钢过程无取向硅钢XG800WR洁净度的试验研究
两炉次无取向硅钢XG800WR(/%:0.003~0.004C、0.71~0.75Si、0.32~0.33Mn、0.004~0.007S、0.016P)的炼钢流程为铁水预处理(KR)-210 t顶底复吹转炉-钢包吹氩-RH脱碳精炼-230mm×1220 mm板坯连铸。53 t中间包钢水过热度为25~30℃,钢包到中间包采用长水口全程吹氩保护浇铸,中间包至结晶器采用浸入式水口浇铸。结果表明,在RH、中间包、结晶器过程中钢中总氧以及夹杂物数量和尺寸均明显降低;但在钢包到中间包过程T[O]、[N]和钢中夹杂物数量增加,说明长水口浇铸过程存在二次氧化。连铸坯中T[O]、[N]平均他分别为11×10-6和30×10-6,显微夹杂物数量平均为4个/mm2。铸坯中的显微夹杂物主要为3~5μm的AlN,同时存在少量的MnS、Al2O3·AlN和Al2O3·MgO·MnS。 The steelmaking flow sheet for two heats non-oriented silicon steel XG800WR(/%:0.003~0.004C. 0.71~0.75Si,0.32~0.33Mn,0.004~0.007S,0.016P) is hot metal pretreatment(KR)-210 t top and bottom combined blown converter-ladle argon blowing-RH decarburization refining-230 mm×1 220 mm slab casting.The superheating extent of liquid in 53 t tundish is 25~30℃,whole casting is shielded by blowing argon with long nozzle from ladle to tundish and the submerged nozzle is adopted in casting from tundish to mold...
电工钢柱状晶热、冷轧时晶界作用分析
利用XRD和EBSD研究了长轴分别平行于轧向(RD)、横向(TD)和轧面法向(ND)的柱状晶样品在热轧、冷轧及退火过程中的组织、织构演变规律,并分别从几何诱导和取向诱导两个方面分析了晶界的交互作用.结果表明,热轧时由表面摩擦剪切作用引起的组织和织构梯度直接影响并遗传给后续冷轧及退火样品.热轧后,不同样品的初始晶粒形状各向异性差异消失,形成相同的各向异性晶界组织,但晶体学各向异性发生改变,导致随后冷轧、退火组织及织构的变化均不同于直接冷轧的柱状晶样品.研究中特别关注了对磁性能有利的{100}取向区域与晶界的关系. Columnar grains show their special characteristics of morphological and crystallographic anisotropies, and thus markedly influence the microstructure and texture evolution during rolling and annealing process in electrical steel. The rolling and annealing microstructure and texture of three columnar grained samples with the long axes arranged along different directions were investigated by means of XRD and EBSD techniques, and the effects of columnar grain boundaries were analyzed from the view ...
典型半工艺电工钢产品M660-50K5生产及应用技术解析
对欧盟市场汽车压缩机专用产品进行技术解析,对比分析了其电磁性能、退火和发蓝处理、物理性能、化学成分、应用特点等参数。探讨国内外电工钢产品应用方式的不同特点,并结合鞍钢自身工艺装备和炼钢、热轧、冷轧工艺参数介绍了其生产可行性。提供了冶金工艺流程下,后工序电工钢专业生产线及传统冷轧系统生产线两种生产方式,均能满足用户最终使用要求。 The technology of automotive compressor accommodation manufacture of European Economic and Monetary Union market was described.The magnetic properties,annealing bluing,physical properties,chemical composition,application parameters were analysed.The different characteristics of the application of electrical steel products,the feasibility of manufacture on the existing technology and equipment,steelmaking,hot rolled,cold rolled technical parameters were discussed.The professional product line of ...

