钢厂
轧制力优化对20辊冷轧硅钢厚度精度的影响
轧制力是影响冷轧带钢厚度精度的关键因素。为实现高精度的冷轧带钢厚度控制,通过优化变形抗力模型参数和摩擦系数模型参数提高冷轧轧制力模型计算精度,并使用指数平滑法的自学习算法保证轧制力精度的稳定性。在首钢股份公司迁安钢铁公司20辊森基米尔轧机生产线进行S12硅钢钢种轧制力优化试验,将优化的模型参数应用于L2并投入现场生产,结果表明该优化方法不仅提高了轧制力设定精度,而且减小了冷轧硅钢的厚度超差长度,提高了成材率。 The rolling force is the key factor which influences the accuracy of cold-rolling strip thickness. To implement high precision control of cold-rolling strip thickness,we optimize the deformation resistance model parameters and friction coefficient model parameters to improve the calculation precision of cold-rolling force model,and use exponential smoothing self-learn algorithm to ensure the stability of rolling force accuracy. In Shougang Qiangang 20-high Sendzimir mill single stand production ...
无取向电工钢HW600高温变形抗力的研究
在Gleeble-3500热/力模拟试验机上对HW600钢进行高温压缩试验,研究在不同试验条件下的变形抗力。试验结果表明:变形温度对变形抗力的影响最为显著,在相同的变形速率下,随着变形温度的升高,变形抗力降低;在同一变形温度下,变形速率增大,变形抗力增加;在同一变形温度、变形速率下,随着变形程度的增加,变形抗力急剧增大,真应变达到0.1后,变形抗力增加趋势变缓。 The high-temperature compression test is done for HW600 steel with Gleeble-3500 thermal simulation testing machine to research its resistance to deformation under different test conditions.It is showed from result that deformation temperature has greatest effect on the resistance,and along with the temperature getting higher the resistance lowered under same deformation rate;the resistance increases along with deformation rate getting greater under same temperature;and under same deformation tem...
6.5%Si高硅钢铸锭凝固组织的CAFE法模拟研究
应用CAFE法对6.5%Si高硅钢铸锭凝固组织进行了模拟研究,确定出了适合高硅钢组织模拟的模型。进一步用该模型研究了过热度及冷却条件对凝固组织的影响,结果表明,随着过热度的降低,凝固组织中柱状晶比例和晶粒平均面积均减小。水冷条件下,高硅钢铸锭凝固组织几乎全是柱状晶,而且晶粒粗大。空冷条件下,等轴晶区扩大,但柱状晶仍占主要部分。缓冷条件下,等轴晶区占主要部分,晶粒平均面积和空冷条件下相当。 The solidification structure of 6. 5% Si steel ingot was simulated based on CAFE method and the model suitable for simulating the structure of high silicon steel wad ascertained. The influence of superheat and cooling condition on the solidification structure were studied. It was shown that with the superheat decreasing,the proportion of columnar crystals decrease,and the average grain size become smaller. Under water cooling condition,the solidification structure of casting was composed of almo...
冷轧连退硅钢线工程中SF炉电加热体的焊接技术
通过对连退线SF炉内的电加热体的焊接技术进行总结分析,得出焊接时应采用的主要方法,采用本焊接方法可提高电加热体的焊接速度和焊接质量,保证了焊接质量和施工工期。 SF furnace for continuous annealing line heating body welding technology summary,the main method used in welding,welding method by using the electric heater to improve the welding speed and welding quality through the implementation of this method to ensure the welding quality and Construction period.
本钢高硬度无取向电工钢50BW600的研发
目前随着电工钢用户冲压设备的升级,冲压速度逐步提高,对电工钢产品的硬度和强度指标提出了更高的要求。与普通硬度级别的无取向硅钢相比,高硬度50BW600的Hv硬度提高15~20,达到125以上,同时对电磁性能指标也有较高要求。本钢通过化学成份和热轧及冷轧连退生产工艺的设计,经过小批量生产试验,满足用户要求。通过对工艺的严格控制,在大批量生产过程中,保证了产品的力学性能和电磁性的检验合格率。 Currently with upgrading of stamping equipment of silicon steel user, gradually increasing of stamping speed, propose higher demand for hardness and strength of silicon steel. Compared with conventional 50BW600, high hardness 50BW600 have higher hardness, reach greater than 125Hv. Through design of chemical composition with hot mill and annealing, production test of small quantities, stamping performance meet user request.
硅钢车间ST机组粉尘调质与除尘系统改造
针对某硅钢车间ST机组的除尘系统除尘效率较低、排放浓度不达标、二次污染较严重的问题,通过现场调研,对除尘系统、含尘气体组分与物性参数等进行测试和分析,运用管道伴热技术改善粉尘黏性后,再选取合适的除尘器对粉尘进行除尘处理,大大地提高了系统的除尘效率。 To solve the problems of low dust removal efficiency, substandard emission concentration and severe secondary pollution, some investigations are conducted to test and analyze the dust removal system,dust-gas composition and relevant physical parameters.Moreover, dust removal efficiency is greatly improved by the use of pipe heat tracing technology and by choosing appropriate dust remover.
取向硅钢连续退火的工艺与设计
分析了影响脱碳效果和结晶行为的各种要素及其相互制约关系,提出了Hi-B连续退火工艺曲线,总结得出快速加热及合理稳态气氛是实现工艺制度的关键。结合实际工程,介绍了在连续退火炉设计中快速加热和气氛设计的考虑方法,并指出随着Hi-B产品的发展,如何改进这些方法将是连退工程研发的方向之一。 The factors which affect decarbonization and crystallization and the mutual restriction between them were analyzed.A complete continuous annealing process for Hi-B was put forward.As a result,the rapid heating and the proper steady atmosphere were two important factors.According to an actual project,the consider methods for designing rapid heating and proper steady atmosphere were introduced,and it is pointed that with the development of Hi-B technique,how to improve these techniques would be on...
剪切方式对冷轧无取向硅钢边部磁畴的影响
为提高无取向硅钢导磁性能,研究了不同剪切方式对无取向硅钢剪切处磁畴结构的影响。利用纳米磁流体观测无取向硅钢剪切后边部磁畴结构。结果表明,硅钢无论在机械剪切还是线切割后的边部磁畴都会发生不同程度的改变:线切割对边部磁畴结构改变较小,边部磁畴分布均匀且连续,在距边缘0~20μm范围内出现磁畴宽度变小现象;机械剪切对磁畴的改变较为严重,剪切处磁畴零乱且不连续,在距边缘20μm处仍难以观察到完整的磁畴结构。 The effects of different shearing modes on magnetic domain structure of cold rolled non-oriented silicon steel are studied in this paper.The magnetic domain of cold rolled non-oriented silicon steel is observed by nanometer magnetic fluid pattern method.The results show that the edge magnetic domain structure will be changed by mechanical shear and wire-electrode cutting,the variation of edge magnetic domain structure wire-electrode cutting edge is very small,the magnetic domain structure is wel...
硅钢氧化镁的制备进展
介绍了硅钢氧化镁制备方法及高质量硅钢氧化镁制备技术的研究进展,并对利用我国丰富的卤水资源制备硅钢氧化镁进行了展望。 The preparation methods of silicon steel magnesium oxide and research progress of high quality silicon steel magnesium oxide preparation technology were introduced.The use of abundant brine resources in the preparation of silicon steel magnesium oxide was prospected.