钢厂
免常化处理的耐酸蚀无取向电工钢的研制
在现普通冷轧无取向硅钢的基础上,降低Si含量,复合添加少量辅助元素,组合热轧板处理和成品退火加热技术,研制出了免常化处理的高磁感、低铁损并具有良好耐酸腐蚀性能的新系列无取向电工钢。 Based on existing common cold rolled non-oriented silicon steel,a new series of non-orientedelectrical steel with high induction,low core loss and excellent anti-corrosion property has been developed by reducing Si element,adding complexly a small amount of supplementary elements,and employing combined treatment of hot rolled sheet and finished product annealed heated technology.
高效电机用无取向硅钢退火板组织和析出物研究
研究了组织和析出物对高效电机用无取向硅钢退火板磁性能的影响。结果表明:随着退火温度升高,退火板平均晶粒尺寸增加,P15/50明显降低,B50略有升高。退火温度在1 000℃时,退火板的综合性能较好。析出物主要是AlN、(MnS+AlN)和(MnS+Al2O3)复合析出物,尺寸较粗大,主要集中在1.0~2.5μm,还发现少量百纳米以下的细小AlN和TiN。实验室模拟TSCR流程试制的高效电机用无取向硅钢,铁损平均值小于4.00 W/kg,磁感应强度大于1.75 T,适合作中小型高效电机铁芯材料。 Effects of microstructure and precipitation on magnetic property of non-oriented silicon steel sheets after annealing for high-efficiency motor are studied in the paper by experiments.The annealed sheet exhibits a larger average grain size,obviously decreasing iron loss and slightly raising magnetic induction with increasing temperature.The annealed sheet has better comprehensive properties at a annealing temperature of 1 000 ℃.The main precipitates are compounds of AlN、(MnS+AlN)and(MnS+Al2O3) w...
硅钢轧制过程中乳化液流量数学模型研究及应用
目前高磁感冷轧硅钢生产过程中,采用经验方法确定的乳化液流量设定值往往会造成硅钢产品的磁感性能达不到预期目标,针对此情况,基于轧机轧制机理研究了的乳化液流量数学模型,确定了乳化液流量设定值。实践表明,使用该数学模型输出的乳化液流量设定值,可提高轧制过程中乳化液流量控制精度,从而提高高磁感冷轧硅钢的轧制性能。 In view of the current production process of high magnetically inductive cold-rolled silicon steel, the mathematical model of emulsified fluid flow based on mill rolling mechanism is studied in view of the situation in which the magnetic sensing performance of silicon steel products is often not up to the expected target by using empirical method to determine the emulsified liquid flow setting. Practice shows that the emulsified fluid flow setting value output from this mathematical model improv...
6.5%Si高硅钢铸锭凝固组织的CAFE法模拟研究
应用CAFE法对6.5%Si高硅钢铸锭凝固组织进行了模拟研究,确定出了适合高硅钢组织模拟的模型。进一步用该模型研究了过热度及冷却条件对凝固组织的影响,结果表明,随着过热度的降低,凝固组织中柱状晶比例和晶粒平均面积均减小。水冷条件下,高硅钢铸锭凝固组织几乎全是柱状晶,而且晶粒粗大。空冷条件下,等轴晶区扩大,但柱状晶仍占主要部分。缓冷条件下,等轴晶区占主要部分,晶粒平均面积和空冷条件下相当。 The solidification structure of 6. 5% Si steel ingot was simulated based on CAFE method and the model suitable for simulating the structure of high silicon steel wad ascertained. The influence of superheat and cooling condition on the solidification structure were studied. It was shown that with the superheat decreasing,the proportion of columnar crystals decrease,and the average grain size become smaller. Under water cooling condition,the solidification structure of casting was composed of almo...
高硫硅钢的硫化物析出行为及其微观组织和电磁性能变化
为了弄清楚高硫硅钢中的硫化物析出行为及其对钢的微观组织和电磁性能的影响,以便为工业化生产制定更为合理的硫含量控制标准和采取更为有效措施减轻炼钢生产的硫含量控制压力,结合0.25% Si 无取向硅钢 ,采用非水溶液电解提取 + 扫描电镜/透射电镜观察相结合的方法 ,研究了0.006 8%、0.010 2%、0.025 5% 和 0.035 3% 硫含量条件下,钢中的硫化物夹杂物组成和存在形式及其形貌、种类、尺寸、数量变化,以及相应的热轧、成品试样的微观组织和电磁性能变化。结果表明,随着钢中硫含量的增加,钢中的硫化物逐渐由 MnS→MnS+Cu2S→Cu2S转变,数量逐渐增多,尺寸向高低两个方向发展。相应地,导致热轧再结晶组织劣化和抑制了成品晶粒尺寸长大。随着钢中硫含量的增加,钢的磁感、铁损劣化程度逐渐增大。钢中的硫含量平均每增加 0.01%,涡流损耗、磁滞损耗分别劣化0.24 W/kg 和 0.41 W/kg,而磁感会劣化 0.009 T。但是 ,在硫含量为 0.010 2% 时 ,铁损可以低于 6.0W/kg,而在硫含量为 0.025 5% ... In order to find out the precipitation behavior of sulfide inclusions and the corresponding changes of microstructure and electromagnetic properties of high sulfur silicon steel sheets, so that to design more suitable sulfur concentration controlling limit for industrial manufacture and to release the steel-making difficulty effectively, Based on the change of given sulfur concentration 0.006 8%, 0.010 2%0.025 3% and 0.035 3%, the type and composition, the size and number, and the size distribut...
无取向硅钢晶粒长大过程中应力对织构和晶界变化的影响
采用EBSD技术研究了有、无拉应力作用下无取向硅钢在晶粒长大过程中织构转变及晶界变化的规律。结果表明:在晶粒生长期间,无应力作用下的硅钢中,{111}〈112〉,{111}〈110〉织构组分强化,而{100}〈001〉织构组分弱化;与无拉应力作用下的情况相比,施加5MPa的拉应力时,{111}〈112〉,{111}〈110〉织构组分强化的速率下降,{100}〈001〉织构组分变化不明显。对于在晶粒生长期间持续变化的{111}〈112〉,{111}〈110〉和{100}〈001〉织构组分而言,虽然有、无拉应力作用下硅钢的{111}〈112〉和{111}〈110〉织构组分的高取向差角度晶界频率均下降,而{100}〈001〉织构组分的高取向差角度晶界频率则上升,但当有拉应力作用后,{111}〈112〉和{111}〈110〉织构组分的高取向差角度晶界频率下降的速率变小,{100}〈001〉织构组分的高取向差角度晶界频率上升的速率稍有变小。通过对无取向硅钢在晶粒长大过程中织构转变及晶界变化规律的研究,分析了合金原子在晶界的偏聚行为。 The rules of texture and grain boundary transformation in the nonoriented silicon steel under applied stress or without applied stress during grain growth were investigated by EBSD.The results show that the {111}〈112〉 and {111}〈110〉 components in the nonoriented silicon steel without stress are strengthened during grain growth whereas {100}〈001〉 component is weakened,but the growth rate of {111}〈112〉 and {111}〈110〉 component decreases,while the area fraction of {100}〈001〉 component doesn’t chang...
硅钢连续退火炉无氧化加热段辐射换热研究
以能量平衡和辐射换热理论为基础,通过合理假定,建立了硅钢无氧化加热炉数学模型。采用数值计算的方法,通过自编程序,完成对带钢加热过程温度场的仿真。结果显示:数学模型能够反映带钢在无氧化炉内的加热过程,其升温曲线能够与工艺曲线相吻合;现行炉温分布并非最优,数学模型能够为炉温分布的优化、炉段的设计提供理论依据。 Mathematical model of NOF Section of Continuous Annealing Furnace is established based on energy balance and radiation heat exchange. The temperature field of steel is simulated by mathematical computation. The simulating results show that the mathematical model can reflect the heating process of silicon steel in NOF section, and the heat-up curve is coincide with the processing curve. From the results,it is known that the current furnace temperature gradient is not the best, and the mathematica...
硅钢氧化镁的制备进展
介绍了硅钢氧化镁制备方法及高质量硅钢氧化镁制备技术的研究进展,并对利用我国丰富的卤水资源制备硅钢氧化镁进行了展望。 The preparation methods of silicon steel magnesium oxide and research progress of high quality silicon steel magnesium oxide preparation technology were introduced.The use of abundant brine resources in the preparation of silicon steel magnesium oxide was prospected.
无取向电工钢织构的演变及其沿带钢宽度方向上的差异
采用EBSD检测技术,分析了50W800无取向电工钢在重要生产工序间织构的演变以及织构沿带钢宽度方向上的差异性。结果表明:热轧板织构沿带钢宽度方向上的差异性主要体现在表层织构。带钢边部表层织构主要由旋转立方织构、α纤维织构以及少量的γ纤维织构组成,带钢宽度1/4处的表层织构主要存在高斯织构,带钢宽度1/2处的表层织构主要为(110)面织构以及少量的铜型织构。各处的带钢宽度1/4处和1/2处的织构类型基本一致,都以α纤维织构和旋转立方织构为主。冷轧后,各处的表层织构类型差异较小,均为γ纤维织构和α纤维织构。由板宽边部至中心处织构强度值逐渐降低。退火后,各处织构的组分基本一致,为较强的γ纤维织构和较弱的(100)面织构。各处织构强度值差异较小,变化趋势与冷轧板一致。 The texture of non-oriented electrical steel 50W800 was detected by EBSD technique.The evolution of the texture between important processes and the difference of texture along the width direction of strip were analyzed.The result shows that the difference along the width direction of strip of texture at the surface of hot rolled plate is most obvious.The texture at the surface of strip edge is primarily made of rotating cube texture,αfiber texture and weakγfiber texture.Goss texture is mainly co...
电力变压器用高磁感取向硅钢的发展及应用
阐述了国内外高磁感取向硅钢的生产研究水平与发展趋势,包括通过提高高斯晶粒取向度、细化磁畴、涂覆张力涂层、减薄钢片厚度进一步降低铁损以及低温加热技术和短流程技术新工艺。分析高磁感取向硅钢在我国大型电力变压器上的应用情况,结果表明,发展更薄规格高磁感、低铁损、低磁致伸缩取向硅钢可为大型变压器的安全性、节能性及环保性提供有效保障。 The research progress and development trend of high magnetic induction grain-oriented silicon steel at home and abroad are summarized,including the technology of improving the Goss alignment,refining domain wall,adding stress coating,decreasing thickness of sheet,and the new technique of reducing heating temperature of casting slab and shortening operational.Moreover,the application of high magnetic induction grain-oriented silicon in power transformer is presented.Developing grain-oriented sili...

