钢厂
钙处理对无取向硅钢中非金属夹杂物的影响
采用电解法和扫描电镜研究了300 t转炉-RH精炼钙处理对无取向硅钢板(%:≤0.005C、1.2~2.2Si、0.2~0.6Mn、≤0.20P、≤0.005S、0.2~0.6Al、0~0.01Ca)中夹杂物的影响。结果表明,钢中Al含量为0.25%和0.35%时,钢中溶解氧均小于1×10-4%,钙处理后都会产生CaS夹杂物,尤其是含0.35%Al的钢水;钙处理可以有效减少钢中的夹杂物数量,尤其是0.5μm以下的微细夹杂物数量;钙处理后夹杂物的种类以AlN、CaS为主,同时还含有少量的氧化物夹杂物以及AlN-CaS复合夹杂物,尺寸主要为1.5~5.0μm。 The effect of 300 t converter-RH refining calcium treatment on inclusions in non-oriented silicon steel sheet (%:≤0.005C,1.2~2.2Si,0.2~0.6Mn,≤0.20P,≤0.005S,0.2~0.6A1,0~0.01Ca) has been studied by electrolysis and scanning electron microscope.Results show that with 0.25%and 0.35%Al content in steel,all the dissolved oxygen in liquid is less than 1×10-4%,and the CaS inclusions are produced after calcium treatment,especial for the liquid containing 0.35%Al;the amount of inclusions in ste...
本钢无取向硅钢热轧生产工艺路线的实践
冷轧无取向硅钢是高技术含量、高附加值产品,工艺复杂,生产周期长,过程控制难度大,被誉为钢铁产品中的\"工艺品\"。热轧生产工艺又是无取向硅钢生产的重中之重,直接决定了硅钢的铁损和电磁性等多项指标。 Cold rolled non-oriented silicon steel is high technology content 、high added value product. Its process is complex, its production cycle is of length, and its process control is difficult, which is known as the iron and steel products \" Arts and crafts\". Hot rolling production process is the top priority of non-oriented silicon steel, which directly determines iron loss of the silicon steel and electromagnetic property,as well as other many index.
辉光放电发射光谱法测定电工钢中8种元素
通过对辉光放电发射光谱法分析电工钢样品光谱行为的研究,分析其工作参数如:电压、电流、预溅射时间和积分时间对光谱强度和稳定性的影响,并以铁为内标元素,优化了工作参数。确定了直流辉光放电光谱法测定电工钢中碳、硅、锰、磷、硫、铬、镍、铜共8种元素的定量分析方法,并对该方法分析的精密度和准确度进行验证,结果表明,各元素的测定结果与认定值和其他方法测定值一致,测量元素结果RSD值小于2%。 Based on research on analyzing the spectrum behavior of the sample taken from the electrical steel by glow discharge optical emission spectrometry,the effect of its operational parameters such as current,voltage,pre-sputtering time and integrating time on the spectral intensity and spectral stability is analyzed.Taking the Fe as an element applied by internal standard method,these operational parameters are optimized,and therefore the quantitative analysis method for testing eight kinds of eleme...
双取向硅钢在制备过程各阶段的织构和微结构
利用X-射线衍射织构分析和线形分析技术测定了交叉轧制双取向硅钢在制备工艺各阶段的织构及微结构,进而探讨了立方织构({100}<001>)的形成过程。通过对实验结果的分析可知,二次冷轧和交叉轧制工艺为立方织构提供了内能优势和有利的形变织构,而低温预退火工艺既强化了立方织构的内能优势,又为立方织构的异常长大提供了有利的组织保证,最终在抑制剂(AlN和MnS)的协同作用下,硅钢在二次再结晶退火后形成了强烈的立方织构。 The texture and substructure of the double oriented electrical steels produced by the cross rolling technology during the difference process has been measured by means of the X-ray texture and diffraction peak profile analysis technology,and research the formation mechanism of cube texture,{100}<001>.The results show that the dominances of inner energy and deformation texture were supplied by secondary cold rolling and the cross rolling technology and strengthened by pre-annealing at a low...
CN202111121416.5一种低铝无取向硅钢结晶器液面波动的控制方法
本申请公开了一种低铝无取向硅钢结晶器液面波动的控制方法,包括:步骤1:KR脱硫,脱硫后铁水硫含量≤0.0015%;步骤2:转炉吹炼,转炉出钢后钢包顶渣厚度≤30mm;步骤3:RH真空处理,RH脱碳结束后,加入铝粒脱氧后钢液循环3‑5min,提升气体流量至0.8‑1.0m3/(h·t);随后加入合金进行脱氧合金化,提升气体流量至0.5‑0.7m3/(h·t);步骤4:连续浇注,长水口氩气流量150‑200L/min,连铸塞棒氩气流量5‑10L/min,背压≥0.05bar。本申请的控制方法控制结晶器液面波动≤±1.5mm的比例稳定在90%以上。
CN202110326532.4一种低磁场条件下高磁感应强度无取向电工钢及其生产方法
本发明公开了一种低磁场条件下高磁感应强度无取向电工钢及生产方法,步骤包括:冶炼:炼钢、连铸生产铸坯,所述铸坯中:以质量百分比计,Si2.0%、Mn0.2‑0.5%、ALs0.3‑0.6%、N≤0.002%、S≤0.002%、Ca≤0.001%,余量为Fe及不可避免的杂质;板坯热轧、卷取;常化处理;退火处理。本发明通过合理的电工钢成分设定、生产工艺、稳定的控制精度,从一贯制角度对产品进行设计及控制,最终能够保证产品质量稳定、具有低磁场条件下高磁感应强度的Si含量2%的0.35mm厚度无取向电工钢产品。
CN202023336027.8硅钢酸洗用耐酸污水泵
本实用新型属于输送设备技术领域,具体涉及一种硅钢酸洗用耐酸污水泵,包括泵体,泵体上设有进水口和出水口,泵体内设有叶轮和开有腔室,泵体上还设有喷淋机构,喷淋机构包括水箱、转轴和电机,转轴内开有空腔,转轴的一端伸出水箱并伸入腔室内,转轴上开有与空腔连通并位于腔室内的喷水孔;水箱内滑动连接有密封板,转轴穿过密封板并与密封板螺纹连接,水箱内设有限位部;水箱的上下两侧均连接有进水管,进水管上设有单向进水阀;转轴上设有两个均能与空腔连通的单向排水阀,两个单向排水阀分别位于水箱的两侧。在本方案中,设置喷淋机构,对污水泵内部残留的酸液进行冲洗、稀释,避免酸液残留腐蚀泵体,能有效延长污水泵的使用寿命。
CN202011524912.0一种使铋收得率不低于70%的含铋取向硅钢冶炼方法
一种使铋收得率不低于70%的含铋取向硅钢冶炼方法,其步骤:常规转炉冶炼并出钢至钢包中;RH精炼处理,其间:控制渣层厚度不低于45mm,且渣成分在:Al2O3:25~35wt%,CaO:40~50wt%,MgO:10~15wt%,且结束时钢水温度控制在1530~1590℃;真空精炼结束后进行镇静;后将铋颗粒与石灰石颗粒混装容器加入钢水中;保护浇注和后工序生产。本发明将铋颗粒与石灰石颗粒混合加入,石灰石在钢液中分解产生的气体不仅可以减缓铋颗粒下沉速度,使铋能够快速扩散均匀,更主要的是还可以强化铋颗粒在钢液中的扩散,最终可获得铋收得率高于70%即在71~75%的理想效果。
中低牌号无取向硅钢冷轧工艺优化生产实践
无取向硅钢特别是中牌号以上的无取向硅钢,随着含硅量的提高,常温下塑性较差,冷轧过程中轧制力明显提高,如果存在原料质量问题,极易发生断带事故,影响硅钢冷轧过程的成材率和生产效率。通过优化冷轧工艺参数,可提高冷轧稳定性。生产中通过合理分配冷轧各道次压下量和轧制速度,保证了轧制过程的稳定,很大程度减少了冷轧断带事故的发生。 Non-oriented silicon steel, especially in the low and middle grade, with the increase of silicon content, plasticity is poor at room temperature, rolling force in cold rolling process significantly improved .If there is the quality defect of raw materials , easily sheet is rolling off. Affect finished product rate and production efficiency in process of cold-rolled silicon steel. Through optimization of cold rolled process parameter , improve the stability of cold-rolling process. Through reason...
两段式正火对含Sb冷轧无取向电工钢磁性能的影响
利用OM、EBSD等手段研究了热轧板两段式正火时在700℃保温不同时间(0、10、30、60 min)对含Sb冷轧无取向电工钢磁性能的影响。结果表明,700℃保温10 min处理的样品铁损最小,磁感最高。对成品板的组织分析结果表明,试样的晶粒尺寸随700℃保温时间的延长先增大后减小,保温10 min时晶粒尺寸达到最大;分析成品试样织构发现,有利织构组分随700℃保温时间的延长先增加后减少,保温10 min时有利织构组分所占百分比最高。因此,含Sb冷轧无取向电工钢两段式正火时在700℃保温10 min时磁性能最好。 Effect of two-stage normalization on magnetic property of non-oriented electrical steel containing antimony was investigated by using optical microscope(OM) and electron back-scattered diffraction technology(EBSD).The experimental results show that the iron loss and magnetic permeability of the specimen insulated at 700 ℃ for 10 min are lowest and highest respectively.The grain size of the finish specimens increases first and then decreases with the increase of holding time.Similarly,the advanta...
CN202110597579.4一种硅钢片冲压设备及其使用方法
本发明公开了一种硅钢片冲压设备及其使用方法,包括底座,所述底座顶部的左侧固定连接有侧板,所述侧板表面的中心处开设有限位滑孔,所述底座内腔底部的左侧固定连接有伺服电机,所述伺服电机的输出轴固定连接有螺纹杆。本发明通过设置伺服电机、螺纹杆、螺纹套和限位滑杆,能够带动支撑板和气缸进行高度调节,同时能够带动上板和冲压板进行高度调节,方便使用者适应不同厚度的硅钢片,同时支撑杆、套筒和复位弹簧能够带动顶板在不受力的情况下复位至活动槽的外部,方便使用,解决了现有的硅钢片冲压设备在使用时不能根据硅钢片的厚度进行冲压高度的调节,因此不能很好的适应使用需要的问题。
0.3 mm厚的高强无取向电工钢的退火组织与性能
借助光学显微镜、扫描电镜、交流磁性能测量仪和万能拉伸试验机研究了0.3 mm厚高强无取向电工钢冷轧板在780、820、860和900℃退火保温2 min后的组织、织构和性能。结果表明:在退火温度范围内,试验钢均发生了完全再结晶,得到等轴状的铁素体晶粒;随着退火温度的升高,平均晶粒尺寸从9.2μm增长到41.3μm,工频铁损和400 Hz高频铁损均先大幅减小后趋于平缓,磁感应强度先升高后降低。在820℃退火时,铁损P1.5/50=5.51 W/kg,P1.0/400=33.22 W/kg均处于较低值,磁感应强度B5000最大,为1.649 T。试验钢的屈服强度和抗拉强度均随退火温度的升高而降低,780℃退火时屈服强度为496 MPa, 900℃退火时降低至407 MPa。综合磁性能和力学性能考虑,试验钢的最佳退火温度是820℃。 Microstructure, texture and properties of 0.3 mm thick high strength non-oriented electrical steel cold rolled sheet annealed at 780 ℃, 820 ℃, 860 ℃ and 900 ℃ for 2 min were studied by means of optical microscope, scanning electron microscopy, AC magnetic property tester and universal tensile testing machine. The results show that in the annealing temperature range, complete recrystallization of the experimental steel occurs and equiaxed ferrite grains are obtained. With the increase of annealin...

