钢厂
CSP流程生产高磁感无取向电工钢磁各向异性研究
对CSP流程生产的高磁感无取向电工钢50W1300在偏离轧制方向不同角度处的磁性能进行了测试和分析。结果表明:在偏离轧向不同角度处,磁性能差异显著,尤其在α=60°时磁感最低;偏离轧制方向不同角度处的磁性能大小取决于织构类型、强度及分布状态;增强{100}<0vw>和α、η取向的有利织构组分,降低不利的γ取向织构组分,且使有利织构组分分布越漫散,磁各向异性越小。 Magnetic properties of high magnetic induction non-oriented electrical steel 50W1300 produced by CSP processes were investigated with different direction in relation to the rolling direction.The result shows that magnetic properties are significantly different in relation to the rolling direction,in particular,the minimum magnetic induction occurs at 60° in relation to the rolling direction.Magnetic properties of different directions in relation to rolling direction depend on type and distributi...
CN202110671549.3无取向硅钢的生产方法
本发明揭示了一种无取向硅钢的生产方法。所述生产方法中:按照Si:0.3~1.2%炼钢、制坯;将铸坯加热到1050~1150℃并保温150min以上,而后轧成厚度40~45mm的中间坯,再经精轧、卷取得到厚度为3.00±0.25mm的热轧卷板,精轧开轧温度≤Ar1=872℃+1000*(11*[Si]‑14*[Mn]+21*[Al]);当Ar1≥1000℃,终轧温度T≤840℃,否则T≤Ar1‑160℃;卷取温度≤550℃;经常化、酸连轧得到0.500±0.005mm的冷硬卷,常化温度为850~950℃;退火温度820~950℃,经成品退火、冷却、涂层和精整,得到无取向硅钢成品。
不同尺寸电工钢样品磁性能检测对比分析
对CSP流程生产的无取向电工钢M50W800不同尺寸样品的磁性能进行了测试和分析,结果表明:采用不同单片检测的磁性能结果与标准的Epstein方圈样品检测对比,存在明显的偏差;且同一尺寸的单片纵横向样品之间相比较,对应的磁性能差异性也较大。几种不同尺寸的单片样品,以320mm×30mm尺寸的纵横向平均值最接近标准Epstein方圈样的性能值,其铁损偏差最小。 The magnetic properties of M50W800 non-oriented electrical steel produced by CSP process were tested and analyzed with samples of different sizes,showing that significant deviation existed compared to that of Epstein square circle sample.In particular,obvious difference in magnetic properties also existed between longitudinal and transverse samples of the same size.For test samples of different sizes,the average magnetic properties of 320mm×30mm samples are the closest to that of Epstein square ...
铜含量对TSCR工艺生产取向硅钢热轧织构的影响
取向硅钢热轧板中织构梯度对发展完善的二次再结晶十分关键,通过添加铜可以显著降低取向硅钢板坯加热温度,从而影响热轧板织构分布。利用X射线衍射仪,分析了实验室模拟薄板坯连铸连轧(TSCR)工艺的3种不同铜含量的取向硅钢热轧板织构。结果表明:不同铜含量热轧板表面到厚度1/4处均为弱的热轧织构,热轧板心部主要为{100}面织构;铜含量约在0.4%时,热轧板次表层的{110}<001>织构比例最高,而热轧板心部的{100}<110>织构比例最低;铜含量对热轧织构中{114}<110>和{001}<100>织构发展有显著影响。 The texture gradient in hot rolled grain oriented silicon steel strip is one of the essential factors to achieve a perfect secondary recrystallization.The addition of copper can significantly reduce the slab reheating temperature of grain oriented silicon steel,so as to impact the texture distribution in the hot rolled strip.The texture of hot rolled grain oriented silicon steel strip as-rolled by thin slab casting and rolling process(TSCR) in laboratory with three different copper contents was ...
CN202111404409.6用于测量电工钢片的二维磁性能的系统及方法
本发明公开了一种用于测量电工钢片的二维磁性能的系统及方法,所述系统通过将承载待测样品的托盘与旋转机构连接,在测量各个角度的二维磁性能时只需控制旋转机构驱动待测样品转动,旋转机构的负载很小,旋转机构的制作较为简单。而且,励磁测量线圈是绕制在托盘的外围,而不是在磁轭上,这样使得待测样品相当于处于一个均匀的螺线管中,磁场更加均匀,保证了磁场测量的准确性,并且励磁源不需要像RSST一样要保证两路励磁机构的相位差的准确度,从而使得励磁源的制作更加简单,降低了制作的成本和门槛。同时,不需要对待测样品打孔来绕制线圈,待测样品无破坏,可以保证待测样品的完整性以及数据的重复性和可对比性,测量结果更可靠。
免常化处理的耐酸蚀无取向电工钢的研制
在现普通冷轧无取向硅钢的基础上,降低Si含量,复合添加少量辅助元素,组合热轧板处理和成品退火加热技术,研制出了免常化处理的高磁感、低铁损并具有良好耐酸腐蚀性能的新系列无取向电工钢。 Based on existing common cold rolled non-oriented silicon steel,a new series of non-orientedelectrical steel with high induction,low core loss and excellent anti-corrosion property has been developed by reducing Si element,adding complexly a small amount of supplementary elements,and employing combined treatment of hot rolled sheet and finished product annealed heated technology.
本钢薄板坯连铸机生产无取向电工钢的工艺优化
针对本钢薄板坯铸机在生产无取向电工硅钢的过程中存在的铸坯拉断、中包增碳、增氮等问题,进行了连铸工艺优化。通过采用新型无碳中间包覆盖剂、环保中间包干式料及专用结晶器保护渣后,降低了铸坯增碳量;通过控制钢包到中间包的增氮环节,降低钢水增氮;适当增大二冷水量,控制钢水过热度,防止铸坯拉断等生产事故的发生。改进工艺后,精炼后到成品铸坯的平均增碳量能控制在10×10-6以内,平均增氮量能控制在4×10-6以内。 The technology optimization has been adopted for preventing nitrogen increasing and carbon increasing in Benxi thin slab producing non-oriented silicon steel.Measures accordingly were adopted and satisfactory results were achieved.
基于CSP工艺取向硅钢初次再结晶晶界特征对宏观织构的影响
利用背散射衍射技术(EBSD)和XRD,研究了两段式脱碳退火工艺对取向硅钢纵截面初次再结晶的微区取向、取向差分布、特殊晶界(CSL)及高温退火试样高斯织构。分析了初次再结晶晶界特征对取向硅钢高温退火后宏观织构的影响。结果表明:初次再结晶的纵截面基体中Σ3和Σ5晶界使得高斯晶粒有着较高的迁移率,在高温退火时借助20o~45°的大角度晶界的界面能吞并周围{111}<112>晶粒迅速长大,形成密度水平较高的高斯织构。 Micro area orientation of primary recrystallization,the misorientation distribution,special boundaries under different two-stage decarburization annealing and the Goss texture under high temperature annealing the longitudinal section of grain-oriented silicon steel were detected by electron back scattering diffraction(EBSD) and X-ray diffraction(XRD).The effect of primary recrystallization grain boundary on macrotexture after high temperature annealing was analyzed.The results show that the Σ3 a...
CN202023259559.6一种硅钢清洗用张力刷辊结构
本实用新型涉及硅钢生产设备技术领域,具体公开了一种硅钢清洗用张力刷辊结构,包括中空的辊筒,辊筒两端固定有连接盘,连接盘上固定有转轴,辊筒的表面开设有若干排水槽,若干排水槽沿辊筒的周向等间距分布,辊筒的中部设有积水环槽,积水环槽内开设有连通辊筒内壁的进水孔,排水槽为倾斜设置,且排水槽的低端与积水环槽连通,连接盘上开设有排水孔。本专利中对硅钢带进行张紧时,完成清洗的硅钢带表面的水会沿着排水槽进入积水环槽,并从积水环槽进入到辊筒的内部,后排走,这样防止钢带上的水滞留在辊筒的表面,使得辊筒与钢带之间出现打滑的情况;另外多个排水槽的设置,还能够提高钢带与辊筒之间的贴附性,防止出现打滑的问题产生。
CN202011472273.8一种磁性优良的高磁感取向硅钢的气氛控制工艺
本发明涉及取向硅钢技术领域,且公开了包括以下步骤:步骤一:冶炼,冶炼经转炉和RH精炼后得到钢水,在进行冶炼的过程中通入空气并设置总进气量100‑300Nl/min,且通入的空气中氧含量为20‑21%之间。该磁性优良的高磁感取向硅钢的气氛控制工艺,通过在不同的流程中,加入一定配比的氧气和氮气的含量,有效的提升每个阶段的气氛控制精度,从而得到最终的高磁感取向硅钢达到优良,避免了因气压、流量等因素影响最终高磁感取向硅钢磁力效果,炉渣中FeO含量减少,提高钢回收率和炉衬寿命,进而也起到降低生产成本的效果,且进行精确的气氛控制,使得在进行高磁感取向硅钢的冶炼中,使得冶炼的效果更好,使得冶炼出来的高磁感取向硅钢的磁性更加的优良。
CN202123248776.X一种变压器铁芯硅钢片叠装对齐工装
本实用新型公开了一种变压器铁芯硅钢片叠装对齐工装,包括叠装平台、定位板、推齐板和下压板;定位板和推齐板分别位于叠装平台的两侧,下压板位于叠装平台的上方;定位板用于对铁芯长度或宽度侧进行定位;推齐板平推铁芯使各硅钢片抵靠定位板而对齐;下压板下压铁芯使各硅钢片叠装紧密。本实用新型提供的一种变压器铁芯硅钢片叠装对齐工装,能够提高铁芯生产精度,并提高硅钢片叠装效率。
钒钛对取向硅钢组织、织构和析出物的影响
通过在实验室条件下模拟薄板坯连铸连轧流程,并在以Cu2S为主抑制剂制造普通取向硅钢(CGO)的基础上,加入适量钒钛,研究了钒钛对取向硅钢组织与磁性能的影响。结果表明,适量钒钛使热轧板和脱碳退火板组织更好,尤其使脱碳退火板的晶粒更加细小和均匀;加入适量钒钛不但使热轧板表面高斯织构强度更高,更使脱碳退火板中有利于高斯织构发展的γ织构强度更高;适量钒钛能形成Cu2S+(V,Ti)N等复合析出物,起到辅助抑制剂作用,加强抑制能力。细小均匀的晶粒、强度更高的有利织构和更强的抑制能力使CGO钢磁性能更佳。 Effect of V and Ti on microstructure and magnetic properties of conventional grain-oriented silicon steel(CGO) were investigated under simulated thin slab continuous casting and rolling process in laboratory with Cu2 S as the dominant inhibitor. The results show that appropriate amount V and Ti make the microstructures of the hot rolled sheet and the decarburizing annealed sheet better,especially make the grains of the decarburizing annealed sheet more tiny and uniform. Adding appropriate V and ...