硅钢资料

针对硅钢连续退火机组的主要能源介质消耗现状,对现有生产工艺和设备研究采取机组循环用水、增加清洗段漂洗级数等措施可节约大概27 m3/h的过滤水量,并可减少78%的弱碱处理量;将炉子烟气换热系统增加一级余热回收,每年回收的余热相当于583 t标煤消耗,可节约蒸汽5 368 t。 The present situation of energy consumption for silicon steel annealing line is analyzed in this paper.In existing process and equipment conditions,increasing the number of cleaning series will lead to a saving of about 27 m3/h of filter water and reduce 78 % of weak base processing volume.For the flue gas heat-exchange system,adding a waste heat recovery device will recover waste heat equivalent to 583 tons of standard coal per year,corresponding to a saving of steam 5 368 t per year. 

本文研究了丙烯酸树脂含量对以Al(H2PO4)3为基料的无铬无取向硅钢绝缘涂层各项性能的影响.用盐雾实验、动电位极化及交流阻抗等试验手段研究了不同树脂含量对硅钢绝缘涂层的耐盐雾性能和电化学行为的影响,同时采用SEM对涂层的表面形貌和附着性进行研究.结果表明,树脂含量为19.9~29.4%时,涂层的耐蚀性和附着性最好;树脂含量过多时,涂层的耐蚀性和附着性均较差. This paper studies the influence of acrylic resin on the performance of insulating coating of aluminum dihydrogen phosphate on chromium-free non-oriented silicon steel.Salt spray experiment,potentiodynamic polarization and electrochemical impedance spectroscopy were used to study the influence of acrylic resin content on the salt spray resistance and electrochemical behavior of the insulation coating of nonoriented silicon steel.The surface morphologys and adhesion of coating were tested by SEM.... 

对高牌号无取向电工钢国内生产情况、工艺技术、产品性能及应用领域等进行了阐述,并探讨了高牌号无取向电工钢产品的发展趋势。 This paper introduces basic facts on the production status,process technology and products’ properties and their applications of non-oriented electrical steel with high grade at home,and then discusses the development trend on technology for producing the non-oriented electrical steel with high grade. 

本文以热轧常化板为初始材料,采用二次冷轧法与三次冷轧法制备了0.1 mm厚的取向硅钢薄带,测定相应的磁性能,并通过EBSD取向成像技术检测了二次冷轧法与三次冷轧法各工艺过程中织构与组织演变规律。结果表明,采用最终冷轧压下率适中的三次冷轧法,能在冷轧至0.1 mm时保存较多的高斯晶核,使得高温退火后的磁性能明显优于二次冷轧法。最终冷轧压下率通过影响脱碳退火后样品中的{111}<112>织构组分及Goss晶粒数量对最终二次再结晶产生重要影响。 Grain-oriented silicon steel sheets with a thickness of 0. 1 mm were produced from hot-rolled and normalized sheets by two-step-rolling and three-step-rolling methods. Their magnetic properties were measured,and the textures were detected by EBSD technique. The results show that the three-step-rolling method,which has a moderate reduction rate of final cold rolling,can maintain more { 110} < 001 >nucleus,and thus obtaining better magnetic properties compared with the two-step-method. The f... 

某厂对电工钢的轧制策略进行了优化，粗轧道次由“1+5”改为“1+3”。在优化后的生产过程中，每次变换钢种，烫辊材就会出现窄尺现象，而紧随其后的电工钢板则出现超宽现象。文中针对该问题，介绍了宽度设定模型和宽度自适应模型的原理，阐述了该问题出现的原因及解决方案，并通过对宽度自适应模型的应用研究及优化攻关，有效地解决了问题，大幅提升了实物质量，降低了宽度封锁率。 The rolling strategy of electrical steel was optimized in a factory,and the rough rolling pass was changed from “1+5”to“1+3”.Subsequently,the following problems were occurred in the production process:when the steel grade changed,the roasting roller steel before the electrical steel appeared the narrow width phenomenon,and then the electrical steel appeared the ultra-wide phenomenon.This paper introduced the principle of width setting model and width adaptive model,and expounded the causes and s... 

为了优化激光刻痕降低取向硅钢铁损的工艺,寻找刻痕速度、脉冲能量、扫描间距等重要刻痕参数的最佳匹配关系,提出了一种基于人工神经网络与遗传算法的优化模型,并利用这种模型对30Q130取向硅钢材料的刻痕工艺进行了优化实验,结果表明,这种模型稳定可靠,可以作为取向硅钢刻痕工艺优化的一种有效的措施。 A laser is often considered to scribe the grain-oriented silicon steel surfaces after cold-rolling and annealing to reduce the core loss.It is necessary to select the best scribing parameters to maximize the reduction in this process.This paper proposes an optimization method of genetic algorithm during laser scribing of 30Q130 steel,by developing an artificial neural network prediction model using a database form a designed orthogonal experiment.The objective is to determine the best combinatio... 

【机构】 商务部进出口公平贸易局； ...

通过金相分析和电子背散射衍射技术研究了一种新型含铜无取向电工钢在950℃退火不同时间(3～180s)空冷后的组织和织构取向的演变。结果表明:该钢在退火3s时的主要织构为α和γ线织构,{100}<110>织构最强;退火20s时织构以<111><112>、{111}<110>、{112}<110>、高斯织构和立方织构为主,随着退火时间的延长,高斯织构和立方织构强度呈减弱趋势;合理控制保温时间有利于提高{100}、{110}面织构的占有率。 Evolution of microstructure and texture oriented of a new non-oriented electrical steel during annealing at 950℃for different times(3-180) s and air cooling was studied by metallography and electron back-scattering diffraction analysis.The results show that after annealing for 3 s most of the texture oriented alongα-fibre andγ-fibre,the intensity of {100}〈110〉was the strongest.{111}〈112〉,{111}〈110〉,{112}〈110〉,Gauss texture and cube texture were the main texture after annealing for 20 s,with the ... 

通过Axio Imager金相显微镜考察4.5%~7.0%硅(质量分数)对高硅钢材料组织形貌的影响,并利用Fe-6.5%Si高硅钢薄板制备方法对其进行轧制,通过DDL50电子万能试验机对阶段产品进行力学性能测试。结果证明,硅含量为5.58%的高硅钢在实验硅含量区间内存在最大延伸率及最小铸态组织晶粒尺寸。 An investigation about the influence of 4.5%-7.0% Si on microstructure and mechanical properties of high-silicon steel was presented.SEM was adopted to take an observation towards microstructure during fabrication,and DDL50electronic universal testing machine was applied into the detection of tensile curves.The results show that silicon steel with 5.58% Si provides the maximum elongation and minimum grain size as cast. 

通过制备磷酸二氢铝硅钢涂层,研究了氧化锌对无铬涂层耐盐雾性能、电化学性能和附着性的影响。结果表明,硅钢表面涂层含有4.0%的氧化锌时,涂层具有最高的耐腐蚀性能和电化学性能,而且其致密表面最为平整,没有裂纹出现。 The effects of ZnO on the salt spray resistance property, electrochemical performance and adhesiveness of silicon steel insulating coating were studied. The results show that the best corrosion resistance and electrochemical properties can be obtained when the coating contains 4.0% oxide zinc, and the dense surface is smooth without cracks. 

薄带连铸流程下取向硅钢粗大λ晶粒(〈100〉//ND,normal direction)的“遗传”会导致磁性能恶化.为解决这一问题，针对取向硅钢的热轧孪生行为开展研究，结果表明：凝固组织粗大的取向硅钢在650℃热轧时可产生大量{112}〈111〉形变孪晶，这与具有高层错能的硅钢在较高温度下难以孪生变形的传统认知不同.热轧过程中复杂的应力状态降低了变形孪晶的取向依赖性，由于具有更高的储存能，孪晶界/孪晶界及孪晶界/晶界交叉点成为再结晶形核的优先位置，大大提高了常化过程中的再结晶率，受沿孪晶界应变分布及孪晶间距离的限制，沿孪晶界形核的再结晶晶粒通常呈“饼状”,最终形成以细小且取向漫散的再结晶晶粒为主的常化组织，消除了初始凝固组织中有害的粗大λ晶粒. In strip casting grain-oriented silicon steels, the inheritance of coarse λ grains(〈100〉//ND, normal direction) can deteriorate their magnetic properties. To solve the problem, twinning behaviors in strip casting grain-oriented silicon steels during hot rolling were investigated in this work. It is found that after rolling at 650 ℃, a number of {112}〈111〉deformation twins are formed in the coarse solidification microstructure of the steels, in contrast to the well-accepted view that it is diffic... 

【作者】 朱传芳； 潘恒韬； ...