钢厂
脱碳温度和脱碳时间对CGO取向硅钢碳含量控制的试验研究
通过测试取向硅钢不同工艺条件下的碳含量,探讨了CGO取向硅钢碳含量控制的最优处理条件,研究了脱碳温度和脱碳时间对相同初始碳含量取向硅钢的脱碳效果的影响。结果表明,在气氛为(15%~20%)H2+(75%~80%)N2,炉压差为10~20 Pa的条件下,CGO取向硅钢合适的脱碳温度为1 073 K~1 123 K,脱碳时间为10~20 min。在该处理条件下,能取得较好的脱碳效果。 By means of testing carbon content of oriented silicon steel below the distinct technical conditions,inquires the excellent handle terms of carbon content controlling for CGO oriented silicon steel,studies effects of decarburization annealing temperature and decarburization annealing time to the oriented silicon steel decarburization efficiency in same initial carbon content.The results show that,under the condition of atmosphere(15% ~ 20%) H2+(75% ~ 80%)N2 and furnace pressure difference 10 ~ 2...
高性能取向硅钢生产过程中的节能降耗
从取向硅钢生产路线的选择、工艺技术的改进和生产设备的改造三方面进行了生产取向硅钢的节能降耗技术改造.通过完善多元抑制剂配方生产低温取向硅钢,通过加抛丸的酸洗、带面超声波清洗、改进连续退火炉以及余热循环利用等技术改造,使2012年取向硅钢的产量与未进行技术改造前的2009年相比提高了2.5倍,产品磁性上升了一个半牌号,能耗下降了8.9%,成材率提高了6.4%,生产成本下降了22%,综合效益显著. Energy saving technological transformation was carried out in the production of grain oriented silicon steel from three aspects of the oriented silicon steel production process route selection,technology improvement and equipment renovation.Through the improvement of multiple inhibitor formulations for producing low-temperature grain-oriented silicon steel,and by adding the blasting pickling,the belt surface ultrasonic cleaning,improvement of continuous annealing furnace,waste heat recycling tec...
电动汽车电机用电工钢疲劳性能测试技术研究
电动汽车电机在高速旋转时承受离心力和电磁力的作用,在进行电机转子设计时,既要考虑电磁性能,还要考虑机械性能。对电机转子受力情况进行了综述,分析了转子用电工钢疲劳性能参数的重要性,详细阐述了试样抛光、表面处理、试样的对中和安装对测试结果的影响。 The motor of electric vehicle bears big force for high speed rotors,mainly including centrifugal and electromagnetic forces.The magnetic and mechanical aspects of the electrical steel are crucial to machine design.In this paper,the forces applied on the motor were summarized and importance of fatigue properties was analyzed.The influence of specimen polish,surface treatment,alignment and installation on fatigue testing result were represented in detail.
余热利用系统在硅钢连续退火机组中的应用
介绍了烟气余热利用系统的工艺流程及控制思想,结合该系统在钢厂硅钢连续退火机组中的应用实践,估算出烟气余热利用系统每年可节约蒸汽5 040 t,经济效益良好,同时分析了该系统存在的问题及对策。 Introduced a method about the process and control of the application of waste heat system, which had been used into a silicon steel continuous annealing line and profiting a good economic benefit by saving a large number of steam every year, which has been estimated about 5 040 tons, and analyzed the problems and solutions existed in this system.
二次冷轧的中间退火温度对2.3Si无取向硅钢组织和性能的影响
试验2.3Si无取向硅钢(/%:0.003C,2.30Si,0.16Mn,≤0.020P,≤0.005S,0.54Al)冷轧板由常化和未常化的2.5 mm热轧板冷轧至0.6 mm(压下率76%),经750~950℃2.5 min中间退火后再冷轧至0.5 mm(压下率16.7%),成品板经890℃+960℃2.5 min退火。研究了中间退火温度对该钢晶粒尺寸、织构和磁性能的影响。结果表明,随中间退火温度的升高,二次冷轧前晶粒和成品晶粒增大,成品中不利织构组分{111}和{112}减弱,磁性能得到改善。热轧板经过常化时的磁性能明显好于未经常化时的磁性能,但中间退火温度较高时常化对磁性能的有利作用减弱。 The test cold sheet of 2.3Si non-oriented silicon steel(/%:0.003C,2.30Si,0.16Mn,≤0.020P,≤0.005S,0.54Al) is first cold-rolled from normalized and un-normalizing 2.5 mm hot-rolled plate to 0.6 mm sheet(reduction 76%),then intermediate annealed at 750~950℃ for 2.5 min and double cold-rolled to 0.5 mm sheet(reduction16.7%),the finished sheet annealed at 890℃+960℃ for 2.5 min.Effect of the intermediate annealing temperature on grain size,texture and magnetic performance of the steel has been studied....
电工钢热连轧宽度自适应模型优化及应用
某厂对电工钢的轧制策略进行了优化,粗轧道次由“1+5”改为“1+3”。在优化后的生产过程中,每次变换钢种,烫辊材就会出现窄尺现象,而紧随其后的电工钢板则出现超宽现象。文中针对该问题,介绍了宽度设定模型和宽度自适应模型的原理,阐述了该问题出现的原因及解决方案,并通过对宽度自适应模型的应用研究及优化攻关,有效地解决了问题,大幅提升了实物质量,降低了宽度封锁率。 The rolling strategy of electrical steel was optimized in a factory,and the rough rolling pass was changed from “1+5”to“1+3”.Subsequently,the following problems were occurred in the production process:when the steel grade changed,the roasting roller steel before the electrical steel appeared the narrow width phenomenon,and then the electrical steel appeared the ultra-wide phenomenon.This paper introduced the principle of width setting model and width adaptive model,and expounded the causes and s...
罩式炉常化工艺对热轧硅钢50W350组织和性能的影响
研究了罩式炉常化工艺对50W350硅钢热轧板组织、夹杂物和性能的影响。研究结果显示,罩式炉常化工艺在温度一定的情况下,随着保温时间延长,硅钢晶粒逐步再结晶并长大,同时析出物也在聚集长大。通过制定合理的罩式炉常化工艺,可以实现硅钢晶粒的再结晶和长大,从而达到连续退火炉常化工艺产品技术要求。 The influence of normalization process with a bell furnace on the structure,inclusions and properties of 50W350electrical steel hot-rolled sheet was studied.The research results showed that:when the steel was normalized at a certain temperature in the bell furnace,the silicon steel grains gradually recrystallized and grew up with the extension of the annealing holding time,and at the same time,the precipitates also gathered and grew up.The recrystallization and growth of the silicon steel grains...
EBSD技术在硅钢织构研究中的应用
运用电子背散射衍射(EBSD)和X射线衍射(XRD)技术对硅钢热轧板的织构在板厚方向的分布进行了研究,并分析了两种织构测量方法的特点。EBSD技术能直观给出板厚方向的微观织构,XRD能得到钢板的宏观统计织构信息,结合两种技术的分析,能更直观更精确的研究不同织构在板厚方向的分布。 The texture distribution along the thickness of the silicon steel has been investigated by electron backscatter diffraction(EBSD) and X-ray diffraction(XRD) technique.The characteristics of two technique of texture analysis have been investigated.Combined the two techniques,the texture distribution along the thickness of the silicon steel could be realized distinctly and accurately.
高Cu无取向电工钢的制备
运用EBSD和光学显微镜,研究了0.25%~0.45%Cu对无取向电工钢热轧板显微组织,成品板显微组织、织构和磁性能的影响。实验结果表明:卷取过程中Cu元素在热轧板表层的偏聚作用显著阻碍了热轧板表层再结晶晶粒长大,导致热轧板表层晶粒尺寸随着Cu含量增加而逐渐较小,但热轧板中间晶粒尺寸变化不大。同时发现Cu元素能够明显改善织构类型,使有利织构组分增加,不利织构组分减少,同时减弱织构强度。从实验结果可知0.35%Cu能够显著改善电工钢的磁性能,铁损P15/50最低达到4.1 W/kg,磁感B50最高值达到1.8 T。 Effects of high content Cu on microstructure of hot rolled plates and microstructure,texture and magnetic properties of annealed finish product plates of non-oriented electrical steel were examined by means of EBSD technique and optical microscope. The results show that surface segregation of Cu significantly hindered recrystallized grain growth of surface layer in hot rolled plate during the coiling,as a result,the surface grain sizes of the hot-rohed plates decrease with the increase of Cu con...
低温板坯加热取向3%硅钢热轧板的研究
研究的两种取向硅钢(%:No1-0.042C、3.16Si、0.009Al、0.07Mn、0.50Cu、0.015S、0.0084N和No2-0.040C、3.20Si、0.014Al、0.22Mn、0.49Cu、0.016S、0.008 2N)由50 kg真空感应炉冶炼,锻成(mm)350×120×35板坯,经1 250℃30 min加热,开轧温度1 100℃,5道次热轧成2.3 mm板,终轧温度950~1 000℃。实验结果表明,两热轧板沿板厚方向存在组织和织构的不均匀性,热轧板次表层为再结晶组织,有较强的Goss织构组分;中心层为形变组织,具有典型的形变织构。含0.22%Mn的No2钢次表层{110}〈001〉织构组分比含0.07%Mn的No1钢弱,中心层{001}〈110〉织构组分大大强于0.07%Mn No1钢,导致两者磁性能差异,0.22%Mn No2钢磁感应强度(B800)和铁损(P1.7/50)分别为1.87 T和1.24 W/kg,0.07%Mn No1钢分别为1.88 T和1.18 W/kg。 Studied both grain-oriented silicon steels(%:No1- 0.042C,3.16Si,0.009Al,0.07Mn,0.50Cu, 0.015S,0.0084N and No2-0.040C,3.20Si,0.014Al,0.22Mn,0.49Cu,0.016S,0.0082N) are melted by a 50 kg vacuum induction furnace,forged to(mm) 350×120×35 slab,heated at 1 250℃for 30 min,with beginning rolling temperature 1 100℃hot-rolled to 2.3 mm plate by 5 passes,finishing-rolled at 950~1000℃.Test results show that the structure and texture along thickness of both hot-rolled plates are inhomogeneous:the subsurface ...
硅钢级氧化镁的研究进展
随着中国电工钢产量的增加,硅钢级氧化镁需求量不断增加,传统的以白云石为原料制备氧化镁的工艺已经无法满足市场需求。中国是一个卤水资源丰富的国家,因此,研究如何资源化综合利用盐湖资源变得越来越重要。硅钢级氧化镁是一种制备取向硅钢的涂层材料,主要用于取向硅钢高温退火处理阶段,起到隔离剂、绝缘膜层、脱硫、脱磷等作用。综述了制备硅钢级氧化镁的方法、工艺流程、研究进展及存在的问题,指出了硅钢级氧化镁制备技术的发展方向,并对中国卤水资源的利用提出了建议。 With the increasing output of electric steel,the demand for silicon steel grade magnesium oxide(MgO) is larger and larger in China,and the traditional MgO production process with dolomite as raw material has been unable to meet market demand.China is a brine resource-rich country,the study of how to comprehensively utilize salt lake resources has become increasingly important.As a coating material used for preparing oriented silicon steel,silicon steel grade MgO is mainly used in the process of ...
高硅钢织构的研究现状及进展
6.5%(质量分数)Si高硅钢具有优异的软磁性能和广阔的应用前景,然而其室温脆性和低的热加工性极大地制约了它的发展。近年来,人们对高硅钢制备技术的研究已经取得了很大的进展,如何通过织构的优化提高高硅钢的磁性能越来越受到人们的关注,归纳和总结了不同工艺制备的高硅钢中的织构演变规律和特点,以及对应的典型磁性能。 6.5wt% Si high silicon steel has excellent soft magnetic properties and wide application prospect.However,the brittleness of room-temperature and poor workability of cold rolling limit its deve-lopment.Recently,the researches of the preparations of high silicon steel have been already made great breakthroughs,and then,more and more attentions are focused on how to optimizing the texture of high silicon steel so as to obtain the best magnetic properties.The evolution of textures of 6.5% Si high s...

