钢厂
高效电机用无取向硅钢退火板组织和析出物研究
研究了组织和析出物对高效电机用无取向硅钢退火板磁性能的影响。结果表明:随着退火温度升高,退火板平均晶粒尺寸增加,P15/50明显降低,B50略有升高。退火温度在1 000℃时,退火板的综合性能较好。析出物主要是AlN、(MnS+AlN)和(MnS+Al2O3)复合析出物,尺寸较粗大,主要集中在1.0~2.5μm,还发现少量百纳米以下的细小AlN和TiN。实验室模拟TSCR流程试制的高效电机用无取向硅钢,铁损平均值小于4.00 W/kg,磁感应强度大于1.75 T,适合作中小型高效电机铁芯材料。 Effects of microstructure and precipitation on magnetic property of non-oriented silicon steel sheets after annealing for high-efficiency motor are studied in the paper by experiments.The annealed sheet exhibits a larger average grain size,obviously decreasing iron loss and slightly raising magnetic induction with increasing temperature.The annealed sheet has better comprehensive properties at a annealing temperature of 1 000 ℃.The main precipitates are compounds of AlN、(MnS+AlN)and(MnS+Al2O3) w...
冷轧生产线硅钢激光辅助切割有限元模拟
研究了激光加热辅助圆盘剪高速切割技术,以解决现有冷轧生产线硅钢切边技术存在的微裂纹、应力、毛刺和边浪等问题。建立了激光加热温度场有限元分析模型,根据生产线上圆盘剪加工的实际过程,探讨了数值模拟中热源的加载形式,研究了激光对板材进行辅助加热时各个工艺参数如激光功率、光斑尺寸以及激光入射角度对切割工艺的影响,并通过实验对工艺参数进行了优化。最后,进了验证实验。实验结果显示:当激光加热点运动至圆盘剪刃口位置时,温度为100℃左右,此时材料硬度降低到原有硬度的70%~80%,降低了切削力,减少了圆盘剪的磨损,可有效提高圆盘剪的寿命。 Laser assisted trimmer side cutting technology was studied to overcome the problems such as micro cracks,stress,burrs and edge waves existing in a cold rolling production line of silicon steel side cutting.A finite element analysis model for the laser hearting temperature field was established, the loading form of a heating source was determined and influences of various processing parameters like laser powers,spot sizes,and laser incident angles on laser assisted heating sheet materials were di...
电工钢热连轧宽度自适应模型优化及应用
某厂对电工钢的轧制策略进行了优化,粗轧道次由“1+5”改为“1+3”。在优化后的生产过程中,每次变换钢种,烫辊材就会出现窄尺现象,而紧随其后的电工钢板则出现超宽现象。文中针对该问题,介绍了宽度设定模型和宽度自适应模型的原理,阐述了该问题出现的原因及解决方案,并通过对宽度自适应模型的应用研究及优化攻关,有效地解决了问题,大幅提升了实物质量,降低了宽度封锁率。 The rolling strategy of electrical steel was optimized in a factory,and the rough rolling pass was changed from “1+5”to“1+3”.Subsequently,the following problems were occurred in the production process:when the steel grade changed,the roasting roller steel before the electrical steel appeared the narrow width phenomenon,and then the electrical steel appeared the ultra-wide phenomenon.This paper introduced the principle of width setting model and width adaptive model,and expounded the causes and s...
基于Matlab的硅钢连续退火线纠偏系统分析及仿真
硅钢连续退火线是无取向硅钢生产的成品线。由于受机组布置的影响,带钢经转向辊进出口活套后,当套量达到60%后就出现偏离生产线的情况,从而影响最终产品的质量及成材率,甚至损坏设备。针对某冷轧厂硅钢连续退火机组出口活套入口处带钢跑偏开展纠偏研究,利用Matlab对该纠偏系统进行动态仿真研究,分析系统的稳定性。 Silicon steel continuous annealing line is non oriented silicon steel production of finished product line.Due to the influence of unit layout,strip by roll Import & Export loop,when the set volume reached 60% after the emergence of deviation from the production line,thus affecting the quality of the final product and the rate of finished products,and even damage the equipment.For the export of continuous annealing line in cold rolling silicon steel strip deviation rectification loop at the e...
薄板坯连铸连轧生产中低牌号无取向硅钢的实践
本文中简要介绍了武汉钢铁有限公司采用薄板坯连铸连轧CSP(compact strip production, CSP)工艺生产中低牌号无取向硅钢的实践情况.CSP工艺生产的硅钢具有成品磁性均匀、板形好的优势,但是在利用该技术生产中低牌号无取向硅钢时,常存在成品板表面瓦楞状缺陷严重、连铸生产效率低等问题.通过优化炼钢成分、热轧等相关工艺,可消除热轧板厚度方向中心的粗大形变组织,从源头上避免了粗大{100}<011>纤维组织的出现,消除了瓦楞状缺陷;通过提升冶炼效率和控制钢中夹杂物总量,可优化隧道炉的加热温度与在炉时间,大幅度提升了连铸生产效率,实现了中低牌号无取向硅钢的批量稳定制造,使CSP产线成为中低牌号无取向硅钢热轧板原料的主要供给生产线.如何进一步提升钢水纯洁度、提高连铸生产效率、降低生产成本,以及挖掘该产线生产薄带钢的技术优点,是未来工作的重点. This paper briefly introduces the practice of producing medium and low grade non oriented silicon steel(NGO) with CSP(compact strip production, CSP)technology in Wuhan Iron and Steel Co., Ltd.. This technology has the inherent advantages of uniform magnetic properties and good shape for silicon steel finished strip. However, in the actual production process, there are serious corrugated defects on the surface of silicon steel finished strip, and production efficiency of continuous casting is low...
常化退火处理对无取向硅钢组织和织构的影响
采用光学显微镜和X射线衍射仪研究了常化退火处理对无取向硅钢热轧板和成品退火板显微组织和织构的影响。结果表明:常化退火处理消除了热轧板中的变形组织,促使变形晶粒完成再结晶;常化退火处理使高斯织构和立方织构易通过再结晶在变形带内形核和长大,可显著降低成品退火板的{111}和{112}不利织构组分的占有率,提高{100}和{110}有利织构组分的占有率,从而有利于提高无取向硅钢成品板的磁性能。 The effect of normalizing annealing treatment on microstructure and texture of non-oriented silicon steel hot rolled plates and final products were investigated by means of optical microscope and X-ray diffractometer analysis.The results show that the deformed microstructure of the hot rolled plates transformed into recrystallized grain after normalizing annealing treatment.The grains of Goss texture and cubic texture crystallographic orientation were formed and grown by recrystallization in the...
“双碳”大背景下的中国电工钢走势
阐述了电工钢在\"双碳\"中的作用,强调了电工钢的生产工艺技术及在减少碳排放、降低能耗中的作用,对下游能效升级带来明显的节能及降碳成果。同时,分析了2021年电工钢的生产运行情况,介绍了电工钢的未来发展,并针对如何减少碳排放以及生产更多的更低铁损、更高磁感的电工钢谈了几点启示。 The effects of electrical steels on carbon peak and carbon neutralization were expounded,especially on the achievements of obvious energy saving and carbon reduction to the downstream energy efficiency upgrading bringing from the production technology of electrical steels and their effects to reducing carbon emission and energy consumption.Meanwhile the production situation of electrical steels in 2021 was analyzed,and the future development of electrical steels was introduced,and some advices w...
无取向电工钢XG800WR连铸电磁搅拌试验研究
采用铸坯低倍组织检验和化学分析的方法,研究板坯连铸机二冷区电磁搅拌器电流和频率参数对无取向电工钢XG800WR板坯中心偏析和等轴晶率的影响,结果表明:铸坯等轴晶率随着搅拌器电流强度和电流频率的增大而增加。采用二冷区电磁搅拌可减小中心易偏析元素S的偏析,试验得出:减小铸坯S偏析效果最好的电磁搅拌参数为电流380~400A,频率6Hz。 The effect of electromagnetic stirring current and frequency parameter at secondary cooling area on the central segregation and equiaxed crystal ratio of XG800WR non - oriented electrical steels slab was investigated through the methods of chemical and macrostructure analysis.The results shows that the rate of equiaxed crystal zone is going up with increasing of current intensity and current frequency.Electromagnetic stirring in the secondary cooling area can be easily reduced segregation caused...
50A1300牌号无取向硅钢磁性能改善工业实践
结合工业化生产的50A1300牌号无取向硅钢,分析了化学成分、RH精炼脱氧方式、板坯装炉温度以及热轧平整工艺等对磁性能的影响,探讨成品钢磁性能的改善。结果表明,采取改善后,50A1300牌号无取向硅钢的磁性能得到明显改善。2012年,该钢种平均铁损、磁感应强度分别达到5.26 W/kg、1.762 T,能够较好地满足用户市场需求及同行对标需要。 Based on the industrial manufacture of 50A1300 grade non-oriented silicon steel sheets,effects of chemical composition,deoxidization method in RH vacuum refining,charging temperature of steel slabs,hot rolling and flattening progress on magnetic properties are analyzed.The optimization methods of magnetic properties of steels are discussed. Results show that the magnetic properties are obviously improved by the adopted measures above. In 2012,the average core loss and the magnetic induction of 5...
资源节约型高强度电工钢SXRC的开发
日本住友金属成功地开发了一种资源节约型高强度无取向电工钢SXRC,这种电工钢是通过固溶铌适度抑制位错的合并对消而得到一种特殊的微观组织,因此兼具很高的力学性能和磁性,特别适用于HEV、EV驱动电机转子。而且,不使用昂贵的镍就可以达到期望的强度,合金成本可控,是一种优越的资源节约型产品。 Sumitomo metal industries ltd of Japan successfully developed a type of high strength non-orientation electrical steel SXRC of resources-saving.The steel has both high mechanical performance and good magnetic property thanks to the special microstructure produced by the formation of Nb solid solution serving to appropriately inhibit the combination and cancellation of dislocations.The material is,in particular,suitable for manufacturing rotors of HEV and EV driving motors.Besides,expected streng...

