钢厂
硅钢连退机组无氧化炉加热能力计算
无氧化炉具有加热效率高、投资与运营成本低、作业率高、表面质量及板型良好、NOx排放相对低等优势,在硅钢热处理领域应用前景广泛。本文阐述了确定无氧化炉(NOF)加热能力详细过程,涵盖炉温、炉断面尺寸、炉长、热平衡结算、加热能力计算等,为今后无氧化炉(NOF)在硅钢热处理应用时的设计提供了借鉴,同时也为今后明火直接加热的工业炉设计提供了参考。 Non-oxidation furnace has the advantage s of high heating efficiency, low investment and operation cost, high operation rate, good surface quality and plate shape, and relatively low NOxemission,and it still has wide application prospect in the field of silicon steel heat treatment. The detailed process of determining the heating capacity of a non-oxidizing furnace(NOF) is described, covering furnace temperature, furnace section size, furnace length, heat balance settlement, heating capacity cal...
冷轧无取向硅钢产品标准浅析
聚焦无取向硅钢产品标准,从电磁性能、表面性能、机械性能以及尺寸公差与边部质量等维度对国际标准IEC、EN、JIS、ASTM以及国标GB进行了分析研究。分析得出,各类标准在电磁性能方面要求基本一致;ASTM标准的机械性能要求有别于其他几个标准。 In this paper,non-oriented silicon steel standards of EN,JIS,GB and ASTM were compared and analyzed. It is showed that,all types of standards in electromagnetic performance requirements are basically the same. Surface properties in ASTM standard are expressed in the most detailed. The mechanical properties requirements of the standards,except for ASTM,are basically the same.
单道次热轧对Fe-1.5Si硅钢氧化层形貌的影响
将Fe-1.5Si硅钢试样分别在1 000~1 200℃空气条件下氧化30 min,观察发现在1 000℃和1 100℃时,氧化层与基体界面处存在硅酸亚铁,而当温度为1 200℃时,硅酸亚铁不但存在于界面处,同时也存在于氧化层中.将各温度下得到的带有氧化层的试样进行单道次热轧试验,压下率分别为10%和30%,发现1 000℃和1 100℃时,较高的压下率使氧化层破碎更加严重,但是单道次热轧未能改变氧化层的结构;当温度为1 200℃时,由于液态的硅酸亚铁的出现,单道次热轧能够将界面处的液化的硅酸亚铁层挤压到氧化层中,消除了硅酸亚铁层的钉扎基体的效应,改善了氧化层与基体界面的平直度. Specimens of Fe-1.5Si silicon steel were oxidized at 1 000 ~ 1 200 ℃ in air for 30 min.At 1 000 ℃ and 1 100 ℃ fayalite was observed at the scale/substrate interface.While at 1 200 ℃fayalite was found both at the scale/substrate interface and at the outer oxide layer.Then after the single-pass hot rolling process,with the compression ratio of 10% and 30%,it was found that at 1000 ℃ and 1 100 ℃,higher compression rate accelerated the broken of the scale layers,but the scale structure was not affec...
新能源车驱动电机用电工钢用量解析计算及预测方法
对新能源汽车以及驱动电机的现有市场和未来市场规模进行梳理分析,通过自建计算公式推导出我国2021年1-11月份驱动电机用电工钢的总量,进而预测未来10年中国新能源汽车驱动电机用电工钢情况,为无取向电工钢的生产和在电机中的应用提供有价值的参考。 The current market and future market size of new energy vehicles and traction motors were analyzed,and the total amount of electrical steels used in traction motors in China from January to November 2021 was derived by using self-built calculation formulas,and then the situation in the next ten years of electrical steel used in traction motors of new energy vehicles in China was predicted.It will provide a valuable reference for the production of non-grain oriented electrical steel and its appli...
钇元素对6.5%Si无取向硅钢组织、高温拉伸及断裂机制的影响
通过微观组织表征、高温拉伸和断口形貌分析,研究了钇(Y)元素对6.5%Si无取向硅钢组织、高温拉伸及断裂机制的影响。研究结果表明,添加Y元素可以在钢液中形成YS和YP的复合析出。YS和YP可以充当异质形核基底,提高形核率,细化凝固组织。热轧组织不均匀,由表层至芯部分别形成等轴晶、等轴晶/拉长晶和拉长晶的混合组织。退火后,热轧变形组织转变为等轴晶,含Y实验钢的退火组织得到明显细化。500℃时效处理后,含Y实验钢具备较低的有序度,300℃的拉伸断口呈现韧性断裂特征,断后伸长率达到20.2%。相反,无Y实验钢发生脆性断裂,断后伸长率仅为2.1%。研究结果证实,Y元素可以通过组织细化和降低有序度提高6.5%Si无取向硅钢的中温塑性。 The effects of yttrium(Y)on microstructure,elevated-temperature tensile properties and fracture mechanism of 6.5% Si non-oriented electrical steel were investigated by means of microstructure characterization,high-temperature tensile test and fracture analysis.The results showed that the doping of Y introduced composite Y-rich precipitates(YS/YP)in the melt.YS and YP precipitates were qualified for heterogeneous nucleation agents,which thus raised the nucleation rate and refined the solidificati...
400mm硅钢自动轧制试验轧机
西安重型机械研究所为武钢开发了目前国内第一台自动化水平较高的先进可靠的硅钢热轧试验轧机。本文介绍了该轧机的工艺参数、设备组成,技术特点及轧制流程,该轧机在规定的终轧温度范围内,实现了2.5 m/s的快速轧制速度,保证了控制系统准确及时的采集到轧件进出轧辊时的信号,缩短道次间隙时间,实现了自动控制,保证了产品板形及精度的高水平要求,对于硅钢尤其是对其取向硅钢新产品、新工艺的开发具有深远意义。 An experimental prototype of 400 mm silicon steel hot rolling mill was developed by Xi’an Heavy Machinery Research Institue for Wu Gang.The technological parameters,configuration and characteristic of advanced control system in the experimental prototype are introduced in detail.The experimental prototype was realized the fast rolling of 2.5 m/s in the range of specified rolling temperature.Its automatic rolling control system can acquisite the signals that a rolled piece enters in and exits fro...
脉冲电场对取向硅钢磁性能及织构的影响
采用硅钢自动测量装置及X射线衍射仪检测出样品在实验前后的磁性能参数和织构强度.结果表明:较低的电压、9 Hz、较长的处理时间以及退火温度为650℃有利于增高铁损降低比例;较低的电压、较高的频率以及退火温度为650℃有利于增加磁感应强度增高比例.最佳的提高磁性能的实验参数是:频率为9 Hz,电压为500 V,处理时间为6 min,退火温度为650℃.通过织构分析可以验证:取向硅钢磁感应强度的变化取决于{110}<001>晶粒取向度值,而{110}<001>取向度值可看成是一个反映总体平均偏离角大小情况的综合值. An automatic measurement system for silicon steel and an X-ray diffraction meter were used for measuring the magnetic property parameters and texture of ex-processed samples and processed samples.It is shown that under the condition of a lower voltage,9Hz,a longer processed time and an annealing temperature of 650℃,the decrease rate of iron loss can be increased;a lower voltage,a higher frequency and an annealing temperature of 650℃ are in favor of improving the increase rate of magnetic inducti...
高硅FeSi合金层对普通取向硅钢磁性能的影响
目的提高硅钢的磁性能。方法采用多弧离子镀技术,在普通取向硅钢薄板两面沉积高硅FeSi合金层制得高硅梯度硅钢,并进行热处理,观察其显微组织,测量磁性能。结果退火态高硅梯度硅钢表面的高硅FeSi合金层与基底结合紧密,均匀致密。高硅梯度硅钢中硅含量呈梯度分布,最表层硅质量分数为11.0%,随着深度增加,硅含量逐渐降低,在距表面20μm处硅质量分数仍能达到6.5%。沉积态高硅梯度硅钢的电阻率ρ、低频铁损P10/50、高频铁损P10/1k及磁感应强度B8分别为68.6μΩ·cm,0.82W/kg,83.3 W/kg和1.73 T,退火后分别为63.1μΩ·cm,0.44 W/kg,54.38 W/kg和1.89 T。结论由于表层高硅FeSi合金层的存在,梯度高硅钢的低频磁学性能良好,但高频损耗需进一步改善。 Objective To improve the magnetic properties of silicon steel. Methods FeSi alloy coatings with high-silicon content were deposited on the surface of common grain-oriented silicon steel by cathodic arc plasma evaporation,and then a kind of high silicon gradient steel was prepared. The morphologies,content and magnetic properties of the samples were tested. Results FeSi alloy coatings were featured with compact microstructures and excellent adhesive quality with the substrates. The silicon conten...
陶瓷辊除瘤方法在瑞致电工钢的应用
针对陶瓷辊表面结瘤清除时间长、清除效果差等缺陷,研究正反转陶瓷辊除瘤法,以缩短除瘤时间,增强除瘤效果。 The general removal of ceramic roller surface tumor costs a long time and the effect is poor.This paper probed into the ceramic roller tumor removal in order to shorten time and enhance the effect of eliminating.
辉光放电发射光谱法测定硅钢薄板中微量硼元素
通过对辉光放电发射光谱参数的优化,以铁元素为内标来消除基体效应,建立了测定硅钢薄板中微量硼元素的方法。优化的实验参数为:放电电压1200 V,放电电流50 mA,预溅射时间40 s,积分时间10 s。校准曲线硼元素含量范围0.0001%~0.022%,相关系数大于0.999,测量结果与认定值一致,相对标准偏差小于10%。完全能够满足日常分析测试的要求。 A glow discharge optical emission spectrometry(GD-OES) method for determining trace boron element in silicon steel sheets were established through optimization of instrumental parameters and using Fe element as an internal standard to eliminate the matrix effect.The optimized instrumental parameters included discharge voltage,discharge current,pre-sputtering time and integration time,which are 1200 V,50 mA,40 s,and 10 s,respectively.The content of boron element that can be determined from the ca...
硅钢连续退火炉无氧化加热段辐射换热研究
以能量平衡和辐射换热理论为基础,通过合理假定,建立了硅钢无氧化加热炉数学模型。采用数值计算的方法,通过自编程序,完成对带钢加热过程温度场的仿真。结果显示:数学模型能够反映带钢在无氧化炉内的加热过程,其升温曲线能够与工艺曲线相吻合;现行炉温分布并非最优,数学模型能够为炉温分布的优化、炉段的设计提供理论依据。 Mathematical model of NOF Section of Continuous Annealing Furnace is established based on energy balance and radiation heat exchange. The temperature field of steel is simulated by mathematical computation. The simulating results show that the mathematical model can reflect the heating process of silicon steel in NOF section, and the heat-up curve is coincide with the processing curve. From the results,it is known that the current furnace temperature gradient is not the best, and the mathematica...

