钢厂
钙处理对无取向硅钢中非金属夹杂物的影响
采用电解法和扫描电镜研究了300 t转炉-RH精炼钙处理对无取向硅钢板(%:≤0.005C、1.2~2.2Si、0.2~0.6Mn、≤0.20P、≤0.005S、0.2~0.6Al、0~0.01Ca)中夹杂物的影响。结果表明,钢中Al含量为0.25%和0.35%时,钢中溶解氧均小于1×10-4%,钙处理后都会产生CaS夹杂物,尤其是含0.35%Al的钢水;钙处理可以有效减少钢中的夹杂物数量,尤其是0.5μm以下的微细夹杂物数量;钙处理后夹杂物的种类以AlN、CaS为主,同时还含有少量的氧化物夹杂物以及AlN-CaS复合夹杂物,尺寸主要为1.5~5.0μm。 The effect of 300 t converter-RH refining calcium treatment on inclusions in non-oriented silicon steel sheet (%:≤0.005C,1.2~2.2Si,0.2~0.6Mn,≤0.20P,≤0.005S,0.2~0.6A1,0~0.01Ca) has been studied by electrolysis and scanning electron microscope.Results show that with 0.25%and 0.35%Al content in steel,all the dissolved oxygen in liquid is less than 1×10-4%,and the CaS inclusions are produced after calcium treatment,especial for the liquid containing 0.35%Al;the amount of inclusions in ste...
制备{100}织构无取向电工钢方法综述
{100}织构因具有两个易磁化方向能够明显的提高磁性能,因此如何在表面获得具有{100}织构一直是无取向电工钢研究焦点。本文主要介绍了获得{100}织构的主要工艺方法及其基本原理,并结合实际生产过程对各工艺方法的优缺点进行了分析;一方面,优化无取向电工钢的成分,降低碳、锰元素含量以避免脱碳退火和真空退火,简化生产工艺;另一方面,调节升温速度、降温速度和退火气氛,使{100}晶面的表面能或弹性应变能最低,制备具有{100}织构柱状晶组织的无取向电工钢是今后的发展方向。 Because { 100} texture has two easy magnetization directions,which can significantly improve magnetization properfies,how to develop { 100} texture is a focus for researchers and manufactures. In the paper,main manufacturing processes and basic principle are introdued,and their advantages and disadvantages in practical production are analyzed. On the one hand,the production process can be simplified by optimizing chemical compositions,such as reducing the content of C and Mn,which can avoid deca...
硅钢级氧化镁反应行为的研究
利用DSC、XRD,结合热焓分析对硅钢级氧化镁和二氧化硅的固相反应行为进行了研究。比较了不同二氧化硅原料及混合方法对硅钢级氧化镁反应性的影响,找到了一种更为有效的硅钢级氧化镁反应性的评估方法,克服了传统柠檬酸活性法在比较不同厂家生产的氧化镁的反应性上的局限性。进一步研究了Na2B4O7添加剂、TiO2添加剂对氧化镁和二氧化硅反应行为的影响,结果表明,Na2B4O7添加剂含量的增加对反应有利,而TiO2添加剂对反应有阻碍作用。 The solid-state reaction behavior between silicon-steel grade MgO and SiO2 was investigated by DSC and XRD combined with enthalpimetric analysis.The influence of different kinds of SiO2 and different preparation methods were studied and a specifical measurement that is more reliable was proposed to evaluate reactivity of silicon steel grade MgO.It overcomes the limitation of the traditional citric acid activity(CAA) method,which can not be used to evaluate the reactivity of...
高强度无取向电工钢疲劳性能及断裂机制
测试了高强无取向电工钢的S-N曲线,并借助光学显微镜、扫描电子显微镜、透射电子显微镜分析了实验钢组织,疲劳断口形貌和位错结构。结果表明:室温条件下,频率为20Hz,应力比R为0.1,循环10~7周次时,实验钢的疲劳强度为360MPa,疲劳裂纹萌生于实验钢的次表面,裂纹萌生点附近有沿晶开裂现象,疲劳裂纹扩展区域有解理台阶与疲劳条纹,瞬间断裂区是韧性断裂,有大量韧窝。实验钢在循环应力作用下基体中产生了大量位错,并有驻留滑移带终止在晶界位置。 The S-N curve of a high strength non-oriented electrical steel was tested.The microstructure and fatigue fracture morphology and dislocation were analyzed by optical microscope,scanning electron microscope,transmission electron microscope.The results showed that:at room temperature and the frequency of 20 Hz and the stress ratio Rof 0.1,the fatigue strength of the experimental steel was 360 MPa when the cycle was 10~7 cycles.The fatigue crack initiation at the surface of the steel and the interg...
Al含量对2.2%Si无取向硅钢组织、织构和磁性能的影响
通过实验室25 kg真空感应炉冶炼和锻轧研究了0.26%~0.95%Al含量对0.5 mm 2.2%Si无取向硅钢冷轧板组织、织构和磁性能的影响。试验结果表明,0.26%~0.81%Al含量时,随钢中Al含量的增加,成品退火钢板的晶粒尺寸增加同时铁损减少;当Al含量大于0.81%时,随Al含量增加,钢板的晶粒尺寸减小,同时铁损增加。Al含量对硅钢板磁感的影响没有明显的规律。2.2%Si无取向硅钢的合适Al含量为0.48%~0.81%。 The effect of 0.26%~0.95%Al content on structure,texture and magnetic performance of 0.5 mm cold rolled sheet of 2.2%Si non-oriented silicon steel has been studied by a 25 kg vacuum induction furnace smelting,and forging -rolling in laboratory.Results show that as 0.26%~0.81%Al,with increasing Al content in steel the grain size of annealed finished sheet increases while iron loss of sheet decreases,and as Al content in steel is more than 0.81%,the grain size of sheet decreases while iron loss in...
大压下率冷轧无取向硅钢再结晶织构演变
研究了冷轧95%变形量无取向硅钢不同退火温度(710~1 050℃)下再结晶织构特征.再结晶刚完成时(710℃退火),呈现强γ({111<112>~<134>)与弱{114}<481>织构特征;随退火温度升高至900℃,γ明显减弱,{114}<481>组分持续增强,形成典型的{h,1,1}<1/h,1,2>织构;进一步升温至1 050℃,再结晶织构不再发生明显变化.基于EBSD分析,{114}<481>组分的持续强化可归因于其明显的尺寸优势以及较高频率的高能晶界(取向差角为20°~45°). A non-oriented silicon steel was heavily rolled to 95% reduction and subsequently annealed at 710~1 050 ℃ to investigate recrystallization texture evolution.When annealed at 710 ℃ with complete recrystallization,the texture is characterized by a strong partial γ fiber spreading from {111}<112> to {111}<134> and a weak {114}<481> component.As annealing at 900 ℃,γ fiber is decreased significantly while {114}<481> is increased consistently,producing a typical {h,1,1}<1/h,...
我国硅钢发展现状及发展趋势
硅钢是钢铁产品中的\"工艺品\",是高附加值产品,通过对我国主要硅钢生产厂家的工艺设备,市场情况分析,简要介绍了我国硅钢生产消费现状,未来生产能力预测及硅钢未来发展趋势。 Silicon steel is the \"crafts\" of steel products,also is high value-added product.By analyzing process equipment and market condition of major silicon steel-making plant of China,it briefly introduces our current production consumption status,future production capacity prediction and future development trend of silicon steel.
EBSD技术在硅钢织构研究中的应用
运用电子背散射衍射(EBSD)和X射线衍射(XRD)技术对硅钢热轧板的织构在板厚方向的分布进行了研究,并分析了两种织构测量方法的特点。EBSD技术能直观给出板厚方向的微观织构,XRD能得到钢板的宏观统计织构信息,结合两种技术的分析,能更直观更精确的研究不同织构在板厚方向的分布。 The texture distribution along the thickness of the silicon steel has been investigated by electron backscatter diffraction(EBSD) and X-ray diffraction(XRD) technique.The characteristics of two technique of texture analysis have been investigated.Combined the two techniques,the texture distribution along the thickness of the silicon steel could be realized distinctly and accurately.
无取向电工钢HW600高温变形抗力的研究
在Gleeble-3500热/力模拟试验机上对HW600钢进行高温压缩试验,研究在不同试验条件下的变形抗力。试验结果表明:变形温度对变形抗力的影响最为显著,在相同的变形速率下,随着变形温度的升高,变形抗力降低;在同一变形温度下,变形速率增大,变形抗力增加;在同一变形温度、变形速率下,随着变形程度的增加,变形抗力急剧增大,真应变达到0.1后,变形抗力增加趋势变缓。 The high-temperature compression test is done for HW600 steel with Gleeble-3500 thermal simulation testing machine to research its resistance to deformation under different test conditions.It is showed from result that deformation temperature has greatest effect on the resistance,and along with the temperature getting higher the resistance lowered under same deformation rate;the resistance increases along with deformation rate getting greater under same temperature;and under same deformation tem...
50A1300牌号无取向硅钢磁性能改善工业实践
结合工业化生产的50A1300牌号无取向硅钢,分析了化学成分、RH精炼脱氧方式、板坯装炉温度以及热轧平整工艺等对磁性能的影响,探讨成品钢磁性能的改善。结果表明,采取改善后,50A1300牌号无取向硅钢的磁性能得到明显改善。2012年,该钢种平均铁损、磁感应强度分别达到5.26 W/kg、1.762 T,能够较好地满足用户市场需求及同行对标需要。 Based on the industrial manufacture of 50A1300 grade non-oriented silicon steel sheets,effects of chemical composition,deoxidization method in RH vacuum refining,charging temperature of steel slabs,hot rolling and flattening progress on magnetic properties are analyzed.The optimization methods of magnetic properties of steels are discussed. Results show that the magnetic properties are obviously improved by the adopted measures above. In 2012,the average core loss and the magnetic induction of 5...
球刻痕法对高磁感取向硅钢磁性的影响
试验研究了球刻痕法对高磁感取向硅钢的铁损、矫顽力、相对磁导率、巴克豪森噪声等磁学性能的影响.研究结果表明:经过球刻痕处理后,高磁感取向硅钢的铁损明显降低,矫顽力下降,8 mm球刻痕过后铁损值与矫顽力分别下降16.2%和14.7%,且铁损和矫顽力均随刻痕间距降低而减少.刻痕后的高磁感取向硅钢磁导率在高磁感应强度下明显上升,刻痕后巴克豪森噪声值明显降低,经过对比分析确定8 mm为球刻痕的最佳刻痕间距.从磁畴观察、细化磁畴的原理等方面解释了细化磁畴对高磁感取向硅钢性能的影响原因. The effects of the ball scribing on magnetic properties of high permeability grain-oriented silicon steels,including the iron loss,coercive force,relative permeability,and Barkhausen noise were investigated. The results showed that the iron loss and coercive force of the high permeability grain-oriented silicon steels apparently decreased 16. 2% and 14. 7% respectively after 8 mm ball scribing and they both decreased with the decrease of the scribing spacing at the same magnetic flux density. At...
取向硅钢超大高斯晶粒取向偏离角的X射线衍射测量
介绍了一种适用于超大晶粒取向硅钢的高斯晶粒取向偏离角的X射线衍射测量方法,提出了将试探法和探测器扫描法相结合的方式进行测量。结果表明:该方法可以同时获得准确的实际衍射角度和取向偏离角度,试样制备方式简单,对设备的要求低且测量结果准确。 This paper introduces a X-ray diffraction measurement method of Gaussian grain orientation deviation angle for ultra-large grain oriented silicon steel, and puts forward a method of combining the test method with the detector scanning. The results show that this method can obtain accurate actual diffraction angle and orientation deviation angle at the same time. The sample preparation method is simple, the requirements for equipment are low, and the measurement results are accurate.

