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利用OM、TEM与EDS技术,对Fe-3.2%Si低温取向硅钢热轧板进行不同常化冷却工艺处理后的显微组织、析出相及最终产品的磁性能进行分析,并与热轧板的组织和析出相进行对比。结果表明,常化板较热轧板的表层组织均匀,基体中再结晶比例增加,带状组织变窄;常化板中析出物的数量明显比热轧板的多,析出物主要有AlN、MnS及复合析出的(Cu,Mn)S等。在常化温度1120℃、保温3 min的条件下,采用二段式冷却较空冷、淬沸水、淬常温水的冷却工艺,常化板表层显微组织更均匀,沿板厚方向的显微组织的不均匀性显著,取向硅钢的磁性能最高;常化后采用二段式冷却工艺析出的细小析出物数量最多,且弥散分布在基体中,抑制剂的抑制效果最好,对成品获得高磁性最有利。 Microstructure, precipitate and magnetic characteristic of final products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared with the hot-rolled plate by optical microscopy(OM), transmission electron microscopy(TEM), and energy dispersive spectrometry(EDS). The results show that, the surface microstructure is uniform, the proportion of recrystallization in matrix increases, and the banding textures are nar... 
2014-03-28 63 5.8

概述了高磁感取向硅钢生产工艺的研究现状及发展趋势。介绍了国内外薄板坯连铸连轧流程生产高磁感取向硅钢的研究现状。从流程工序特点、热履历、组织与抑制剂控制方面进行对比,分析了薄板坯连铸连轧流程相对传统板坯流程生产高磁感取向硅钢的技术优势,在此基础上提出了利用该流程生产高磁感取向硅钢需要解决的主要技术难点。 The current status and development trend of production process for high magnetic induction grain-oriented silicon steel are summarized.The research status of producing high magnetic induction grain-oriented silicon steel by thin slab casting and rolling process at home and abroad is introduced.The potential technical advantages of producing high magnetic induction grain-oriented silicon steel by thin slab casting and rolling process are obtained by analyzing in terms of process characteristics,t... 
2013-07-28 63 5.8

冷轧无取向硅钢(/%:0.003C,2.35Si,0.22Mn,0.011P,0.002S,0.36A1,0.003 0N)经890℃或940℃3 min常化的2.3 mm热轧板冷轧成0.35 mm薄板。研究了常化温度和800920℃3 min退火对该钢高频(400Hz)磁性能和抗拉强度的影响。结果表明,830920℃退火时高频铁损P10/400值最低,随退火温度增加,晶粒尺寸增大,钢的抗拉强度降低;该钢的最佳热处理工艺为常化温度940℃,退火温度830℃,其抗拉强度Rm、高频铁损P10/400和磁感应强度J50分别为565 MPa,21.5 W/kg和1.69 T。 The cold-rolled non-oriented silicon steel(/%:0.003C,2.35Si,0.22Mn,0.011P,0.002S,0.36A1,0.003 0N) is cold-rolled to 0.35 mm sheet from 2.3 mm hot-rolled plate normalized at 890 ℃ or 940℃ for 3 min.The effect of normalizing temperature and annealing process at 800 920 °C for 3 min on high frequency(400 Hz) magnetic properties and tensile strength of the steel has been tested and studied.Results show that with annealing at 830 920 ℃the high frequency iron loss value P10... 
2014-03-28 62 5.8

双辊连铸技术是冶金及材料领域内的一项前沿技术,对于生产高品质硅钢具有独特优势.本实验研究了一种双辊铸轧w[Si]=4.5%的无取向硅钢,考察其铸态和常化处理后样品的组织、织构及析出相尺寸特征.结果表明:铸带组织以与铸带法向成5~20(°)倾角的柱状晶为主,晶内存在少量0.3~0.4μm的AlN析出相,铸带织构以λ(<001>//ND)织构为主,表层织构漫散.950℃/10 min常化处理后,析出相尺寸增大,表层λ织构增强. As an advanced technique of metallurgy and material science,twin- roll strip casting has unique advantages for producing high quality silicon steel. The present study was aimed at a 4. 5% Si non- oriented electrical steel for analyzing the structure,texture and the size of precipitates at the initial and normalized state. The results revealed that the initial structure mainly consisted of columnar grains with 5 ~ 20( °) angle to the normal of cast strip,and some AlN precipitates of 0. 3 ~ 0. 4 μ... 
2014-03-28 62 5.8

两炉次无取向硅钢XG800WR(/%:0.003~0.004C、0.71~0.75Si、0.32~0.33Mn、0.004~0.007S、0.016P)的炼钢流程为铁水预处理(KR)-210 t顶底复吹转炉-钢包吹氩-RH脱碳精炼-230mm×1220 mm板坯连铸。53 t中间包钢水过热度为25~30℃,钢包到中间包采用长水口全程吹氩保护浇铸,中间包至结晶器采用浸入式水口浇铸。结果表明,在RH、中间包、结晶器过程中钢中总氧以及夹杂物数量和尺寸均明显降低;但在钢包到中间包过程T[O]、[N]和钢中夹杂物数量增加,说明长水口浇铸过程存在二次氧化。连铸坯中T[O]、[N]平均他分别为11×10-6和30×10-6,显微夹杂物数量平均为4个/mm2。铸坯中的显微夹杂物主要为3~5μm的AlN,同时存在少量的MnS、Al2O3·AlN和Al2O3·MgO·MnS。 The steelmaking flow sheet for two heats non-oriented silicon steel XG800WR(/%:0.003~0.004C. 0.71~0.75Si,0.32~0.33Mn,0.004~0.007S,0.016P) is hot metal pretreatment(KR)-210 t top and bottom combined blown converter-ladle argon blowing-RH decarburization refining-230 mm×1 220 mm slab casting.The superheating extent of liquid in 53 t tundish is 25~30℃,whole casting is shielded by blowing argon with long nozzle from ladle to tundish and the submerged nozzle is adopted in casting from tundish to mold... 
2011-05-28 62 5.8

针对节能电机对无取向电工钢在磁性能方面的特殊要求,采用普通W600牌号的热轧板为原料,通过大量的现场工艺试验,研究总结出了\"超低张力\"的运行工艺、\"先快后慢\"的加热工艺、\"先湿后干\"的退火脱碳工艺、\"先缓后急\"的冷却工艺,生产出P1.5/50≤4.0 W/kg、B50≥1.70 T的冷轧电工钢产品,满足了节能电机的要求。 Based on the special requirements of no-oriented electrical steel for saving energy motor in magnetic aspects,using common W600 brand of hot rolled plate as raw material,through a large number of real tests,an ultra-low tension process,heating process which was quick at first and then slow,annealing decarburization process which was dry after the first wet,and a cooling technology of \"slow after the first urgent\" were concluded.Electrical steel product with P1.5/50≤4.0W/kg,B50≥1.70T was produced... 
2014-08-28 62 5.8

本发明属于酸洗设备技术领域,具体涉及一种硅钢生产用酸洗设备,包括酸洗池、放卷机构和收卷机构,酸洗池被依次分隔为第一酸洗腔、第二酸洗腔、浸泡腔和喷洗腔;第一酸洗腔和第二酸洗腔内滑动连接有刷洗架,浸泡腔内滑动连接有定位架,喷洗腔内滑动连接有喷洗架;刷洗架、定位架和喷洗架上均转动连接有多根转辊,转辊上设有刷毛;刷洗架和喷洗架上设有用于驱动转辊转动的驱动件;喷洗架上的转辊开有空腔和多个与空腔连通的喷孔,喷洗架上开有与空腔连通的通道和与通道连通的进水口;喷洗腔的底部和侧壁设有多个喷头;酸洗池内转动连接有多根位于第一隔墙上方的刷辊。在本方案,通过酸洗以及充分的刷洗,能够充分有效的除去硅钢表面的氧化皮。
2021-01-29 62 6.8

电动汽车电机在高速旋转时承受离心力和电磁力的作用,在进行电机转子设计时,既要考虑电磁性能,还要考虑机械性能。对电机转子受力情况进行了综述,分析了转子用电工钢疲劳性能参数的重要性,详细阐述了试样抛光、表面处理、试样的对中和安装对测试结果的影响。 The motor of electric vehicle bears big force for high speed rotors,mainly including centrifugal and electromagnetic forces.The magnetic and mechanical aspects of the electrical steel are crucial to machine design.In this paper,the forces applied on the motor were summarized and importance of fatigue properties was analyzed.The influence of specimen polish,surface treatment,alignment and installation on fatigue testing result were represented in detail. 
2014-10-28 62 5.8

本发明的取向性电磁钢板的制造方法能够稳定地制造被膜特性和磁特性优异的取向性电磁钢板。其包括:对含有规定的添加元素的钢坯进行热轧;冷轧制成最终板厚;进行脱碳退火;涂布以MgO为主剂的退火分离剂;进行最终退火,其中,上述退火分离剂的主剂的BET比表面积比率H2O/N2为0.6~1.6且浆料状态下粒径40μm以上的粒子的比例为5质量%以下。
2021-08-31 62 6.8

一种硅钢厂调功器故障报警自动复位的方法,包括:通过人机界面对炼钢炉温度进行设定,并在炼钢过程中实时获取炼钢炉温度;将炼钢炉实时温度与设定温度进行对比,当炼钢炉实时温度低于设定温度时,启动调节器;调节器输出功率使电阻带加热,使炼钢炉实时温度达到设定温度;当调节器发生故障时,调节器将故障信号发送给后台服务器,后台服务器根据故障指令,按预设规则控制与调节器连接的继电器,控制继电器按压复位按钮,使调节器自动复位。本发明解决了现有技术中通过电气人员来通过复位消除故障状态,耽误时间长,容易产生废品的问题。
2021-03-29 62 6.8

一种硅钢生产线退火炉前的换热装置,包含有抽风机(1)、立柱(2)、热交换器(3)、软管(4)和热风机(5);其特征在于:所述的热交换器(3)由若干组U形不锈钢管连接而成,一端固定在轴套(8)上,另一端通过链条(10)连接在立柱(2)顶端的链条盘(9)上,当链条盘(9)转动时,链条(10)拉动热交换器(3)绕着横轴(7)抬起或放下。本发明通过抽风机(1)将清洁空气抽到热交换器(3)内进行加热,然后再通过软管(4)将热空气输送到热风机(5)内来加热硅钢板(14),有效的利用了热能,避免了凝露导致的板面发蓝现象。
2020-12-25 62 6.8

本实用新型涉及一种摩托车点火器线圈用硅钢片,包括E型件和I型件,所述E型件和I型件可组合成日字形;所述E型件包括竖边和设置在竖边三个横边,所述竖边与三个横边接触的位置设置孔眼;所述孔眼内径从为变径结构;位于E型件正面设置散热线槽,所述散热线槽一端与孔眼贯通,另一端指向凸部;位于E型件背面在散热线槽正对位置设置外凸线,所述I型件一侧设置与凸部匹配的凹部,在所述凹部之间凸台;所述凸台与凹台重叠;在凸台与凹部之间设置凸棱,所述凸棱位于I型件外侧。本实用新型设计新颖,改进巧妙,由于E型件具有弧形边可以有利于拾取,方便工作操作,同时采用采用接触的方式接触,增加了组合体的稳定性。
2021-08-20 62 6.8

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