钢厂
提高热轧硅钢凸度精度的工艺措施
以太钢热连轧厂的硅钢为研究对象,利用凸度仪测量热轧带钢出口凸度值,采用矩阵和失效模式的分析方法了解影响带钢凸度变化的主次因素。研究结果表明:通过有效控制轧制过程中的加热温度、时间及采用合理的辊型,硅钢凸度精度提高了4.34%左右。 In this paper,we take the hot-rolled silicon steelsheet of Taigang as the research symbol,exit profile was measured by convex instrument,the primary and secondary factors that affect the strip profile were measured by using matrix and failure mode analysis methed.The results indicate that convexity accuracy has significantly improved by nearly 4.34% through the effective control of the heating temperature,heating time and the use of correct roller type in the process of hot rolling.
热轧无取向低硅钢SGG的研制开发及生产
针对川威950的工艺现状,结合无取向低硅钢SGG生产的工艺特点,主要从控制其钢坯加热和轧制以及终轧温度和卷曲温度几方面入手,进行无取向低硅钢生产的工艺控制研究。同时根据近6000吨的生产实践表明,该工艺措施能很好的满足该钢种的需要。 950 process Chuanwei status quo,with non-oriented silicon steel production process features low,mainly from the control of billet heating and rolling and finish rolling temperature and coiling temperature of several aspects,for non-oriented silicon steel production process of low control at the same time According to nearly 6,000 tons of production practice shows that the process measures could well meet the needs of the steel.
热轧加热时间对稀土取向硅钢抑制剂固溶行为的影响
借助OM、激光共聚焦显微镜、质谱仪和电解萃取等设备和方法,研究了添加微量稀土La(质量分数0.001 1%)的取向硅钢在轧制前采用不同加热保温时间对抑制剂固溶行为的影响。结果表明:当稀土取向硅钢在1 250℃分别保温10、20、30 min后,试验钢晶粒尺寸随保温时间延长有先快后慢的长大趋势;三种抑制剂元素Mn、Cu和Al均发生固溶,保温时间对Mn和Cu两种元素的固溶影响明显,固溶量分别由69.8%和43.7%增加至84.2%和85.2%;随着保温时间的延长,稀土取向硅钢中抑制剂的小尺寸未溶物逐渐减少直至消失,较大尺寸未溶物(300~600 nm)逐渐转变为小尺寸未溶物逐步溶入基体中,数量减少且未溶物的类型由复杂逐渐转变为单一。 In this paper the solid solution behavior of the inhibitor under various holding time in 0.001 1 %La oriented silicon steel during reheating had been investigated by using OM, LM, methods of electrolytic extraction and mass spectrometer. The results showed that grain size of the test steel increased significantly with the holding time prolonging when the rare earth oriented silicon steel was heated to1 250 ℃ and held for 10, 20 min and 30 min respectively, and the growth trend slowed down after ...
冷轧无取向硅钢的边缘降控制优化研究
某冷连轧机生产无取向硅钢板材时,其边缘降的长度合格率频繁超标。为满足用户的叠片厚度精度要求,这类产品必须以增大切边量的方式来保证交货质量,而这种方式又直接降低了金属收得率,提高了生产成本。基于此,以该产线现有设备特性为基础,详细分析其软、硬件功能模式,分别对辊形与反馈控制进行全面分析与优化改进。通过现场试验论证,充分明确依托辊形优化与反馈控制程序的改进能显著提高边缘降的控制水平,该技术的使用为生产现场的边缘降控制提供了合理的技术支撑。 A cold rolling mill production of non-oriented silicon steel sheet,the thickness difference of the edge( edge-drop) is usually exceed the preset standard value,In order to meet the accuracy requirements of the user flatness,these production must be trimed wider length to meet the delivery quality of the user need, which directly reduce the metal yield and increase the manufacturing cost. Therefor,the software and hardware of the production line has been analyzed, and the work roll shape and feed...
ZnO对硅钢绝缘涂层组织与性能的影响
通过制备磷酸二氢铝硅钢涂层,研究了氧化锌对无铬涂层耐盐雾性能、电化学性能和附着性的影响。结果表明,硅钢表面涂层含有4.0%的氧化锌时,涂层具有最高的耐腐蚀性能和电化学性能,而且其致密表面最为平整,没有裂纹出现。 The effects of ZnO on the salt spray resistance property, electrochemical performance and adhesiveness of silicon steel insulating coating were studied. The results show that the best corrosion resistance and electrochemical properties can be obtained when the coating contains 4.0% oxide zinc, and the dense surface is smooth without cracks.
双辊连铸无取向硅钢铸带特征及常化作用研究
双辊连铸技术是冶金及材料领域内的一项前沿技术,对于生产高品质硅钢具有独特优势.本实验研究了一种双辊铸轧w[Si]=4.5%的无取向硅钢,考察其铸态和常化处理后样品的组织、织构及析出相尺寸特征.结果表明:铸带组织以与铸带法向成5~20(°)倾角的柱状晶为主,晶内存在少量0.3~0.4μm的AlN析出相,铸带织构以λ(<001>//ND)织构为主,表层织构漫散.950℃/10 min常化处理后,析出相尺寸增大,表层λ织构增强. As an advanced technique of metallurgy and material science,twin- roll strip casting has unique advantages for producing high quality silicon steel. The present study was aimed at a 4. 5% Si non- oriented electrical steel for analyzing the structure,texture and the size of precipitates at the initial and normalized state. The results revealed that the initial structure mainly consisted of columnar grains with 5 ~ 20( °) angle to the normal of cast strip,and some AlN precipitates of 0. 3 ~ 0. 4 μ...
120t转炉冶炼无取向硅钢脱硫技术研究
结合冶炼无取向硅钢的生产实际,对钢中硫的来源,以及炉渣性质、钢水温度、底吹强度对脱硫的影响进行了分析。研究表明,转炉钢中硫的主要来源为铁水、废钢、铁水渣及石灰带入;冶炼硅钢时,终渣碱度为3.0~3.5,w((FeO))≤20%,终点钢水温度大于等于1 680℃,加大底吹搅拌强度能提高转炉脱硫效果。硅钢平均出钢硫的质量分数为0.004 8%,能满足无取向硅钢对硫含量的要求。 With the actual production of non-oriented silicon steel,the source of sulphur and the effect of metallugic parameters like slag properties,temperature of molten steel and bottom stirring on desulphurizing ability were investigated.The results show that the main source of sulphur is molten metal,scrap,the remaining slag volume in hot metal and lime.The degree of desulphurization for smelting silicon steel can be increased through adopting the following measures,such as the basicity of finishing ...
脉冲磁场热处理对CGO取向硅钢脱碳退火过程中组织和织构的影响
采用自主研发的脉冲磁场退火装置,在取向硅钢脱碳退火过程中分别施加不同强度的磁场,并采用光学显微镜和X射线衍射仪研究了脉冲磁场脱碳退火后试样的显微组织和宏观织构。结果表明,脱碳退火过程中施加脉冲磁场后取向硅钢的平均晶粒尺寸均增加,当磁场强度为40 mT时,平均晶粒尺寸最大,为13.06μm。此外,取向硅钢试样的立方织构{001}<100>强度减弱,高斯织构{110}<001>和{111}<112>织构增强,有利于获得更好的成品织构和磁性能。 Self-developed pulsed magnetic field annealing device was used to apply magnetic field of different intensities during decarburization annealing of an oriented silicon steel, and microstructure and macro-texture of the specimens after decarburization annealing in a pulsed magnetic field were studied by using optical microscope and X-ray diffractometer. The results show that the average grain size of the oriented silicon steel increases with the application of pulsed magnetic field during decarbu...
电子探针波谱仪定量测定硅钢中硅含量结果的不确定度评定
依据GB/T 15616—2008《金属及合金的电子探针定量分析方法》,采用电子探针波谱仪对某W600硅钢中的硅含量进行了定量测定,对影响其定量测定结果的不确定度分量进行了分析,并对不确定度的各个分量进行了计算和合成,最后给出了硅钢中硅含量测定结果的不确定度报告:该硅钢中的硅含量(质量分数)为1.50%,扩展不确定度U=0.20%,取包含因子k=2。 According to GB/T 15616-2008\"Quantitative Method for Electron Prohe Microanalysis of Metals and Alloys\",the quantitative results of Si content in some W600 silicon steel was measured hy EPMA-WDS.The uncertainty components which might affect the measurement results were considered,calculated and synthesized. Finally the uncertainty result for the quantitative value of Si content in the silicon steel was got.The mass content of Si was 1.50%,and expanded uncertainty U=0.20%under the condition of co...

