钢厂
退火工艺对3.15%Si冷轧无取向硅钢组织和织构的影响
试验研究了退火温度(850~950℃)和时间(5~18 min)对2.3 mm热轧硅钢板(/%:0.036C,3.15Si,0.21Mn,0.005P,0.007S,0.032A1)6道次轧制的0.35 mm冷轧板组织和织构的影响。结果表明,退火温度越高,晶粒平均尺寸越大,900℃5 min退火时平均晶粒尺寸41.39μm,试样织构主要集中在γ取向线上的{111}<112>织构组分和{111}<110>织构组分;900℃18 min退火时平均晶粒尺寸为48.08μm,试样的{111}面织构和{112}面织构密度都明显减弱,{001}面织构增强,磁性能较优。 The effect of annealing temperature(850 ~950 ℃) and holding time(5 ~ 18 min) on structure and texture of 0.35 mm sheet by 6 passes cold-rolling from 2.3 mm hot-rolled plate of silicon steel(/%:0.036 C,3.15 Si,0.21 Mn,0.005 P,0.007 S,0.032A1) has been tested and studied.Results show that the higher the annealing temperature the coarser the average grain size;As annealing at 900 ℃ for 5 min the average grain size of steel sheet is 41.39 μm,and the texture in sample is mainly concentrated in y orie...
普通取向硅钢轧制过程中组织和织构的演变
借助电子背散射衍射(EBSD)及ZEISS-200MAT金相显微镜对某钢厂普通取向硅钢(CGO)进行研究,研究结果表明:热轧板组织、织构沿板厚方向存在明显的不均匀性,在热轧板表层及次表层发生再结晶,同时存在强度较高的Goss织构,中心层存在较强的{001}<110>变形织构。冷轧组织均呈纤维状条带组织,一次冷轧后,热轧板中的Goss织构消失,织构主要为α、γ织构,经中间脱碳退火后,α、γ织构强度减弱,并出现一定强度的Goss织构和利于Goss织构发展的{554}<225>、{332}<113>等织构,经二次冷轧后,二次冷轧织构类型与一次冷轧织构一致,但织构强度不同。 The grain-oriented silicon steel produced by a steel factory was investigated by EBSD and ZEISS-200 MAT metallographic microscope.The results show that the textures and microstructures along thickness of hot rolled slab are inhomogeneous.The surface layer and the layer near that are recrystallized structure which has a high Goss texture,but there is deformation texture{001}<110>in the central layer.The structure after cold rolling is a structure like fiber strip.After the first cold rollin...
新钢1580取向硅钢宽度窄尺原因分析
取向硅钢因其高磁导率、低矫顽力和大电阻系数等特性,被广泛应用于大中型变压器和大型电动机铁芯的制造。因取向硅钢性能和成分控制严格,生产工艺复杂,故其产品代表了钢铁企业特殊钢生产的最高水平。本文介绍了新钢公司卷板厂1580热连轧线生产取向硅钢过程中出现的窄尺问题,研究了取向硅钢产品的特点,分析了热轧过程中的组织转变,并结合生产实际提出了改进措施。通过对加热炉钢坯加热模式、粗轧轧制策略、精轧轧制工艺、二级模型等方面的优化和改进,取向硅钢窄尺情况明显好转,提高了产品的成材率和市场口碑。 The oriented silicon steel is widely used in the iron core manufacture of large and mediumsized transformers and large motors because of its high permeability, low coercivity and large resistance coefficient. Due to the performance and composition control of oriented silicon steel is strict, the production process is complex,therefore, its products represent the highest level of special steel production in iron and steel enterprises. This paper introduces the problem of narrow gauge in the produ...
基于不同B-H曲线的取向硅钢叠片中损耗和磁通的分析与验证
基于TEAM(Testing Electromagnetic Analysis Methods)Problem 21基准模型和不同类型的磁化曲线Bm-Hm及Bm-Hb数据,分别在50 Hz至200 Hz的频率范围内计算了基准模型的硅钢叠片内的损耗及磁通,并考虑集肤效应和材料的电-磁各向异性的影响。数值计算结果与实验测量结果具有很好的一致性。提出的有限元建模方法和基于模拟结果的分析、结论有助于提高大型电力变压器的电磁设计的有效性。 Based on TEAM(Testing Electromagnetic Analysis Methods) Problem 21 standard model and the different B-H(such as Bm-Hm and Bm-Hb) curves,the iron loss and magnetic flux inside the grain-oriented(GO) silicon steel lamination are modeled under different frequency(from 50 Hz to 200 Hz) in this paper,And the influences of skin effect and electric-magnetic anisotropy on the numerical simulation results have been examined.The calculated and measured results with respect to the model are in good agreeme...
硅钢高温氧化铁皮的显微结构表征
利用电子探针面分析、状态分析及电子背散射衍射相分析技术研究硅钢高温氧化铁皮的显微结构。电子探针面分析可以直观的看出元素的分布状态,初步判断氧化铁皮的结构,而状态分析可以准确表征常规氧化铁皮中铁元素的状态,对于合金元素富集区域则通过电子背散射衍射相分析技术来标定。结果表明,高温氧化铁皮的结构主要有4层,即最外层为厚度约为10μm的Fe2O3相,次外层为Fe3O4相,中间层为FeO相上分布有颗粒状的Fe3O4相,最内层为FeO相和Si元素富集的Fe2SiO4相。其中Fe2SiO4层的分布特征与加热温度密切相关:1 100℃时,Fe2SiO4相呈颗粒状,弥散分布在FeO层;1 200℃时,Fe2SiO4相呈液态,侵入基体和疏松的FeO层,且沿着FeO晶界呈网状分布。 The microstructure of high temperature oxide scale on silicon steel was characterized by electron probe microanalyzer(EPMA)mapping analysis,state analysis and electron backscatter diffraction(EBSD)phase analysis.The element distribution and the initial structure of the oxide scale could be detected by EPMA mapping analysis apparently.And the state of iron in the conventional oxide scales could be determined by state analysis.Meanwhile,the alloy-rich region could be identified by EBSD phase analy...
二次冷轧的中间退火温度对2.3Si无取向硅钢组织和性能的影响
试验2.3Si无取向硅钢(/%:0.003C,2.30Si,0.16Mn,≤0.020P,≤0.005S,0.54Al)冷轧板由常化和未常化的2.5 mm热轧板冷轧至0.6 mm(压下率76%),经750~950℃2.5 min中间退火后再冷轧至0.5 mm(压下率16.7%),成品板经890℃+960℃2.5 min退火。研究了中间退火温度对该钢晶粒尺寸、织构和磁性能的影响。结果表明,随中间退火温度的升高,二次冷轧前晶粒和成品晶粒增大,成品中不利织构组分{111}和{112}减弱,磁性能得到改善。热轧板经过常化时的磁性能明显好于未经常化时的磁性能,但中间退火温度较高时常化对磁性能的有利作用减弱。 The test cold sheet of 2.3Si non-oriented silicon steel(/%:0.003C,2.30Si,0.16Mn,≤0.020P,≤0.005S,0.54Al) is first cold-rolled from normalized and un-normalizing 2.5 mm hot-rolled plate to 0.6 mm sheet(reduction 76%),then intermediate annealed at 750~950℃ for 2.5 min and double cold-rolled to 0.5 mm sheet(reduction16.7%),the finished sheet annealed at 890℃+960℃ for 2.5 min.Effect of the intermediate annealing temperature on grain size,texture and magnetic performance of the steel has been studied....
钒钛对取向硅钢组织、织构和析出物的影响
通过在实验室条件下模拟薄板坯连铸连轧流程,并在以Cu2S为主抑制剂制造普通取向硅钢(CGO)的基础上,加入适量钒钛,研究了钒钛对取向硅钢组织与磁性能的影响。结果表明,适量钒钛使热轧板和脱碳退火板组织更好,尤其使脱碳退火板的晶粒更加细小和均匀;加入适量钒钛不但使热轧板表面高斯织构强度更高,更使脱碳退火板中有利于高斯织构发展的γ织构强度更高;适量钒钛能形成Cu2S+(V,Ti)N等复合析出物,起到辅助抑制剂作用,加强抑制能力。细小均匀的晶粒、强度更高的有利织构和更强的抑制能力使CGO钢磁性能更佳。 Effect of V and Ti on microstructure and magnetic properties of conventional grain-oriented silicon steel(CGO) were investigated under simulated thin slab continuous casting and rolling process in laboratory with Cu2 S as the dominant inhibitor. The results show that appropriate amount V and Ti make the microstructures of the hot rolled sheet and the decarburizing annealed sheet better,especially make the grains of the decarburizing annealed sheet more tiny and uniform. Adding appropriate V and ...
微量Sn对0.4%Si无取向硅钢组织和磁性能的影响
结合实际生产0.4%Si无取向硅钢,统计了不含Sn和0.025%Sn无取向硅钢的磁性能变化,利用金相显微镜、X射线衍射仪观察分析不同成分下试样的显微组织和微观织构。试验结果表明:Sn元素可以显著降低无取向硅钢的晶粒尺寸,0.025%Sn试样的平均晶粒尺寸比不含Sn减小28.4%;加入Sn元素后抑制了无取向硅钢中不利于磁性能的{111}面织构组分强度,提高了对磁性能有利的{100}面织构组分强度,0.025%Sn与不含Sn相比磁感均值从1.756 T提升至1.768 T,铁损均值从5.476 W/kg降低至5.204 W/kg,明显改善了无取向硅钢磁性能。 In this paper combined with the actual production of 0.4% Si non oriented silicon steel, the magnetic properties of non oriented silicon steel without Sn and 0.025% Sn were counted. The microstructure and microtexture of samples with different compositions were observed and analyzed by metallographic microscope and X-ray diffraction. The results show that: Sn can significantly reduce the grain size of non oriented silicon steel, and the average grain size of 0.025% Sn sample is 28.4% smaller tha...
冷轧工艺对取向硅钢初次再结晶织构的影响
研究了取向硅钢制备过程中常见的两种冷轧工艺,主要研究了一阶段冷轧与两阶段冷轧+中间退火工艺对初次再结晶组织及织构的影响.结果表明:采用两阶段冷轧+中间退火工艺制备以Cu2S为主抑制剂的取向硅钢,其初次再结晶平均晶粒尺寸为18.1μm,高斯晶粒的体积分数为0.6%,迁移性强的重位点阵晶界(Σ5+Σ9)和高能晶界(20°~45°取向偏差角)所占比例分别为1.8%和50.4%.与一阶段冷轧工艺相比,其初次再结晶晶粒较细,且高斯晶核与特征晶界所占的比例较高,有利于高斯晶粒发生二次再结晶. Two common cold-rolling processes of grain oriented silicon steel and the effects of the single stage cold rolling and tw o-stage cold rolling w ith intermediate annealing processes on the primary recrystallization microstructure and texture w ere investigated. The results revealed that for the grain oriented silicon steel prepared under the tw o-stage cold rolling process w ith intermediate annealing w ith Cu 2 S as the main inhibitor,the average grain size of the primary recrystallization micr...
锡或锑在无取向电工钢中的研究进展
近年来,在节能减排背景之下,国内外众多研究者对无取向电工钢磁性能的提升做了大量研究。为了探索无取向电工钢磁性能提升的方法,对锡或锑对无取向电工钢磁性能的作用机制(晶粒尺寸和晶体织构的控制)进行分析。基于该作用机制,介绍锡或锑的添加对无取向电工钢磁性能的影响。经研究发现,适量的锡或锑在晶界偏聚,不会阻碍晶界的移动并且致使晶粒尺寸降低;与此同时,锡或锑在晶界偏聚不仅抑制{111}织构在原始晶界处形核及生长,还降低(100)晶粒表面能,促进(100)晶粒生长。因此,适量添加锡或锑,可使无取向电工钢铁损下降、磁感提升。最后结合生产工艺,建议无取向电工钢的研究方向应为稀土含量对高牌号无取向硅钢夹杂物尺寸和数量分布的影响,锡或锑的添加量和常化工艺参数(常化时间、常化温度)对常化晶粒尺寸的影响。 In recent years, due to the background of energy saving and emission reduction, numerous researchers all around the world have done a lot of investigations on the improvement of magnetic properties for non-oriented electrical steel. In order to explore the method of improving the magnetic properties of non-oriented electrical steel, the mechanism of tin or antimony on the magnetic properties(the control of grain size and crystallographic texture) of non-oriented electrical steel is illuminated. ...
CSP流程生产高磁感无取向电工钢磁各向异性研究
对CSP流程生产的高磁感无取向电工钢50W1300在偏离轧制方向不同角度处的磁性能进行了测试和分析。结果表明:在偏离轧向不同角度处,磁性能差异显著,尤其在α=60°时磁感最低;偏离轧制方向不同角度处的磁性能大小取决于织构类型、强度及分布状态;增强{100}<0vw>和α、η取向的有利织构组分,降低不利的γ取向织构组分,且使有利织构组分分布越漫散,磁各向异性越小。 Magnetic properties of high magnetic induction non-oriented electrical steel 50W1300 produced by CSP processes were investigated with different direction in relation to the rolling direction.The result shows that magnetic properties are significantly different in relation to the rolling direction,in particular,the minimum magnetic induction occurs at 60° in relation to the rolling direction.Magnetic properties of different directions in relation to rolling direction depend on type and distributi...
高性能取向硅钢的工业化生产研究
采用光学显微镜、X射线衍射仪等分析了宁波钢铁有限公司生产的取向硅钢不同工序下的组织及织构演变规律。结果表明:铸坯经过热轧后,沿着厚度方向组织不均匀;一次冷轧并经脱碳退火后,组织由条状纤维状变成等轴状的初次再结晶晶粒,初次再结晶平均晶粒尺寸为18.17μm,织构主要以α织构和γ织构为主;在二次冷轧后,晶粒再次被压缩,转变为纤维状,织构主要为γ织构;经过高温退火后,发生二次再结晶,晶粒异常长大,晶粒尺寸达到厘米级,织构成分为单一且锋锐的Goss织构。 The microstructure and texture evolution of oriented silicon steel produced by Ningbo Iron and Steel Co.,Ltd.were analyzed by optical microscope and X-ray diffraction.The results showed that the microstructure of the slab was inhomogenous along the thickness direction after hot rolling.After first cold rolling and decarburizing annealing,the microstructure changed from strip fibrous to equiaxed primary recrystallized grains,and the average grain size of the primary recrystallization microstructu...

