钢厂
硅钢常化退火炉气-雾冷却技术及其特点分析
常化快冷是生产高牌号无取向硅钢和高磁感取向硅钢不可缺少的一个工艺环节,气-雾冷却则是实现常化快冷的关键方式之一。介绍了国内自主设计建设的常化酸洗机组气雾冷却系统的技术特性,并对其特点进行了系统分析,最后给出该系统在设计、运行参数的选择上若干注意事项,对气-雾冷却系统设计和使用具有一定的指导作用。 The normalizing rapid cooling is a indispensable process to high grade non-oriented silicon steel and high magnetic induction oriented silicon steel’ s production. The fog cooling is a key ways of coming true the normalizing rapid cooling. This paper introduces the technical features of the fog cooling system in normalizing pickling line which is the domestic independent design and construction. Meanwhile,the fog cooling system’s characteristic is analyzed systematacially. In the end,this paper ...
热轧无取向低硅钢SGG的研制开发及生产
针对川威950的工艺现状,结合无取向低硅钢SGG生产的工艺特点,主要从控制其钢坯加热和轧制以及终轧温度和卷曲温度几方面入手,进行无取向低硅钢生产的工艺控制研究。同时根据近6000吨的生产实践表明,该工艺措施能很好的满足该钢种的需要。 950 process Chuanwei status quo,with non-oriented silicon steel production process features low,mainly from the control of billet heating and rolling and finish rolling temperature and coiling temperature of several aspects,for non-oriented silicon steel production process of low control at the same time According to nearly 6,000 tons of production practice shows that the process measures could well meet the needs of the steel.
电工钢热连轧宽度自适应模型优化及应用
某厂对电工钢的轧制策略进行了优化,粗轧道次由“1+5”改为“1+3”。在优化后的生产过程中,每次变换钢种,烫辊材就会出现窄尺现象,而紧随其后的电工钢板则出现超宽现象。文中针对该问题,介绍了宽度设定模型和宽度自适应模型的原理,阐述了该问题出现的原因及解决方案,并通过对宽度自适应模型的应用研究及优化攻关,有效地解决了问题,大幅提升了实物质量,降低了宽度封锁率。 The rolling strategy of electrical steel was optimized in a factory,and the rough rolling pass was changed from “1+5”to“1+3”.Subsequently,the following problems were occurred in the production process:when the steel grade changed,the roasting roller steel before the electrical steel appeared the narrow width phenomenon,and then the electrical steel appeared the ultra-wide phenomenon.This paper introduced the principle of width setting model and width adaptive model,and expounded the causes and s...
退火温度对无取向电工钢磁晶各向异性能的影响
采用取向分布函数分析了无取向电工钢不同再结晶退火温度下的织构变化及织构对磁感应强度和铁损的影响,并计算了无取向电工钢的磁晶各向异性能。结果表明,随着实验钢的再结晶退火温度升高,Goss织构和立方织构组分显著增强,而{111}面织构强度却减弱。较高的退火温度有利于减小织构因子,提高磁感应强度。磁晶各向异性能计算结果显示,随着再结晶退火温度升高,无取向电工钢板的磁晶各向异性能降低。 The recrystallization texture and the relationship of texture to magnetic induction intensity and core loss of a non-oriented electrical steel were investigated by orientation distribution function analysis. The magnetic anisotropy energy of the steel was calculated also. The results show that,the intensity of Goss texture and cubic texture increases,but the intensity of { 111} texture decreases with increasing recrystallization annealing temperatures of the steel. The higher annealing temperatu...
硅钢50A1300的流变应力和临界动态再结晶行为
用Gleeble1500D模拟试验机在变形温度为950~1 200℃、应变速率为0.01~8s-1、最大变形程度为60%的条件下,对硅钢50A1300做单道次压缩试验,首先分析了不同参数对流变应力的影响,然后用回归法确定了应力模型中的变形激活能及材料常数,得到硅钢50A1300在峰值应力条件和稳态应力条件下的变形激活能分别为270.360和91.557kJ/mol,同时得到了流变峰值应力模型,模型的相关系数为0.997。最后通过作lnθ-ε图的方法找到了硅钢50A1300发生动态再结晶的临界应变量,并回归得到峰值应变量、临界应变量与参数Z/C的关系式。 To analyze the effects of different parameters on the flow stress and critical strain of the dynamic recrystallization,single-pass compression experiments were carried out with silicon steel 50A1300 specimens using a Gleeble1500D thermal simulator at a temperature range of 950-1 200 ℃ and strain rate range of 0.01-8 s-1 under the condition of maximum deformation of 60%.The average deformation activation energy is respectively 270.360 and 91.557 kJ/mol under the peak stress and steady-state stres...
Fe-3.15%Si低温取向硅钢不同常化工艺下的组织及析出相研究
利用OM,TEM,EDS与XRD技术,对Fe-3.15%Si低温取向硅钢热轧板不同常化处理后的显微组织、析出相及最终产品的磁性能进行了分析研究,并对热轧板和常化板经过冷轧后的冷轧板织构进行了对比分析.结果表明,采用1120℃保温3 min二段式冷却的常化处理工艺,常化板表层显微组织均匀,沿板厚方向的显微组织的不均匀性显著,对后续过程中形成高取向的Goss织构最有利,取向硅钢的磁性能最高;采用二段式冷却的常化冷却工艺最优,在此冷却工艺下析出的细小的析出物数量最多,且弥散分布在基体中,抑制剂的抑制效果最好,对成品获得高磁性最有利;热轧板、常化板经过冷轧后的冷轧板织构均主要由{111}〈110〉和{111}〈112〉织构组成,但常化板较热轧板冷轧后的冷轧板γ取向线织构密度明显增高,由此可以证实常化处理有助于取向硅钢最终获得高取向的Goss织构. The decreasing of slab heating temperature for grain-oriented silicon steel will reduce the amount of precipitates in hot rolled plate,and be disadvantage to the formation of ultimate Goss texture.The aim of normalizing is to control and adjust the amount,size and distribution of precipitates.Microstructures,precipitates and magnetic characteristics of finished products with different normalizing technologies for Fe-3.15%Si low temperature hot rolled grain-oriented silicon steel are researched,a...
高Si电工钢铁芯的MA-SPS制备工艺和磁性能研究
以一种新的Fe-Si合金制备工艺为出发点,研究了不同放电等离子体快速烧结工艺(SPS)和Si含量变化对Fe-Si合金材料显微组织与磁性能的影响。结果表明,在烧结温度为1 000℃时制备的Fe-6.5%Si合金(质量分数,下同)的综合磁性能较好,其在50Hz下的铁损为0.549W/kg,最大磁感应强度为0.124 3T,矫顽力245.6 A/m,磁导率0.338mH/m。另外,材料的最大磁感应强度随Si含量的增加显著增长,1 000Hz下,Fe-10.0%Si的最大磁感应强度可达到Fe-6.5%Si合金的5倍左右。 The effects of Si content and SPS technology on microstructure and magnetic properties of Fe-Si alloy material were studied in the paper.It shows that the magnetic properties are the best when the content of Si is 6.5wt% and the sintering temperature is 1 000℃,the iron loss is 0.549W / kg in 50Hz,maximum magnetic induction is 0.124 3T,coercive force is 245.6A / m and permeability is 0.338mH / m。And,the maximum magnetic induction increases significantly with the increase of Si.The maximum magneti...
无取向硅钢晶粒长大过程中应力对织构和晶界变化的影响
采用EBSD技术研究了有、无拉应力作用下无取向硅钢在晶粒长大过程中织构转变及晶界变化的规律。结果表明:在晶粒生长期间,无应力作用下的硅钢中,{111}〈112〉,{111}〈110〉织构组分强化,而{100}〈001〉织构组分弱化;与无拉应力作用下的情况相比,施加5MPa的拉应力时,{111}〈112〉,{111}〈110〉织构组分强化的速率下降,{100}〈001〉织构组分变化不明显。对于在晶粒生长期间持续变化的{111}〈112〉,{111}〈110〉和{100}〈001〉织构组分而言,虽然有、无拉应力作用下硅钢的{111}〈112〉和{111}〈110〉织构组分的高取向差角度晶界频率均下降,而{100}〈001〉织构组分的高取向差角度晶界频率则上升,但当有拉应力作用后,{111}〈112〉和{111}〈110〉织构组分的高取向差角度晶界频率下降的速率变小,{100}〈001〉织构组分的高取向差角度晶界频率上升的速率稍有变小。通过对无取向硅钢在晶粒长大过程中织构转变及晶界变化规律的研究,分析了合金原子在晶界的偏聚行为。 The rules of texture and grain boundary transformation in the nonoriented silicon steel under applied stress or without applied stress during grain growth were investigated by EBSD.The results show that the {111}〈112〉 and {111}〈110〉 components in the nonoriented silicon steel without stress are strengthened during grain growth whereas {100}〈001〉 component is weakened,but the growth rate of {111}〈112〉 and {111}〈110〉 component decreases,while the area fraction of {100}〈001〉 component doesn’t chang...
初次再结晶退火工艺对3%Si取向硅钢组织和织构的影响
试验研究了0.3 mm取向硅钢冷轧板(/%:0.046C,3.07Si,0.09Mn,0.029P,0.004S,0.005A1)的退火温度(760~880℃7 min)和退火时间(820℃3~9 min)对该钢的晶粒尺寸,再结晶和织构的影响。结果表明,最佳初次再结晶退火工艺为820℃5 min,该钢的平均晶粒尺寸为14.20μm,完全再结晶率为92%,不利{111}<110>结构含量为3.16%,有利织构{111}<112>,{012}<001>和高斯织构含量分别0.40%,4.73%和2.46%。 The effect of annealing temperature(at 760 ~ 880 X.for 7 min) and time(at 820℃ for 3~9 min) on grain size,recrystallization rate and texture of 0.3 mm cold-rolled sheet of oriented silicon steel(/%:0.046C,3.07Si,0.09Mn,0.029P,0.004S,0.005Al) has been tested and studied.Results show that with optimum recrystallized annealing at 820℃ for 5 min,the silicon steel average grain size is 14.20 fun,the complete recrystaUization rate is 92%,the unfavourable-texture {111}< 110 > content in steel is ...

