钢厂
稀土在无取向电工钢中应用的研究进展
稀土元素在许多钢中发挥着独特而且不可替代的重要作用。半个世纪以来,它的作用已经在各种低合金和特殊合金钢中的研究及应用中得到充分的证明;然而,作为具有稀土资源优势的中国,在属于重要功能材料的无取向电工钢中稀土的应用却落后于国外,本文就中国稀土在无取向电工钢中的应用研究作简要的评述,希望能够进一步推进此领域的研究,并且促进中国稀土在无取向电工钢中应用技术的发展,缩短与国外差距,并提出了在此应用领域今后需深入开展的研究方向。 Rare earth elements play a unique and irreplaceable role in a lot of steels,it has given the full proof by the practice of various low alloy steels and special alloy steels since half century.However,as our country has the advantage of rare earth resources,RE application technology in non-oriented electrical steels has lagged behind abroad.The application researches of rare earth in non-oriented electrical steel in our country are briefly reviewed in this paper,which hope to promote the research...
中低牌号无取向电工钢轧制工艺研究
热轧轧制工艺对产品性能和轧制稳定性影响很大,对中低牌号无取向电工钢,当在两相区轧制时,热轧塑性明显降低,板形变坏,易出现边裂等情况。以50W1000为例,通过对其变形抗力进行研究,得出把两相区控制在F4与F5之间为最佳轧制工艺的结论。在此基础上制定了一套较为合理的热轧工艺制度。采用新的轧制工艺后,50W1000热轧精轧的稳定性明显改善,热轧产品合格率由开发初期的40%左右提高到95%以上。 The hot rolling process has great influence on product′s performance and rolling stability.For the low medium grade non-oriented electrical steel,when non-oriented electrical steel is rolled in tow phase region,the hot rolling plasticity reduces obviously,the shape of strip goes bad and easily to crack at the edge.The deformation resistance of 50W1000 steel was investigated.The results show that the optimal rolling process is to control the two phase region between F4 and F5.Based on the results...
常化对含硅1.6%的无取向电工钢组织和织构的影响
研究了常化对CSP流程生产的wSi=1.6%的无取向电工钢组织、织构和成品磁性能的影响。结果表明,经CSP流程生产,且在相同的冷轧及退火制度下,经1 000℃×2min常化处理的wSi=1.6%的无取向电工钢热轧板,其最终退火成品的铁损P15/50比不常化试样下降了10.5%,磁感B50比不常化试样提高了2.5%;常化使wSi=1.6%的无取向电工钢成品的平均晶粒尺寸增大,成品铁损P15/50相应减小;同时,常化使wSi=1.6%的无取向电工钢成品中高斯织构的强度增加,γ纤维织构的强度减弱,这有利于成品磁感B50的提高。 The effect of normalizing on microstructure,texture and magnetic properties of non-oriented electrical steel with wSi=1.6% produced by CSP process was investigated.The results show that,under the same cold rolling and annealing system,the iron loss(P15/50) of annealed samples whose hot bands has been normalized by 1 000 ℃×2 min process decreases by 10.5% and magnetic induction(B50) increases by 2.5% compared with the samples whose hot bands was not normalized.The average grain size of non-orient...
辉光放电发射光谱法测定电工钢中8种元素
通过对辉光放电发射光谱法分析电工钢样品光谱行为的研究,分析其工作参数如:电压、电流、预溅射时间和积分时间对光谱强度和稳定性的影响,并以铁为内标元素,优化了工作参数。确定了直流辉光放电光谱法测定电工钢中碳、硅、锰、磷、硫、铬、镍、铜共8种元素的定量分析方法,并对该方法分析的精密度和准确度进行验证,结果表明,各元素的测定结果与认定值和其他方法测定值一致,测量元素结果RSD值小于2%。 Based on research on analyzing the spectrum behavior of the sample taken from the electrical steel by glow discharge optical emission spectrometry,the effect of its operational parameters such as current,voltage,pre-sputtering time and integrating time on the spectral intensity and spectral stability is analyzed.Taking the Fe as an element applied by internal standard method,these operational parameters are optimized,and therefore the quantitative analysis method for testing eight kinds of eleme...
电工钢边缘降控制研究
以马鞍山钢铁集团公司电工钢板形优化控制研究项目为背景,系统地研究了热轧、冷连轧和单机架轧机在电工钢生产过程中的边缘降控制问题。通过现场数据采集、工况数值模拟计算和工业化大生产试验,设计出适用、合理的电工钢板形控制的辊型优化曲线,满足了不同工序、不同机型的板形控制策略要求,解决了电工钢板形质量问题,取得了显著的经济效益。 Based on the project of electric steel strip shape optimization control,problem of edge drop control was systematically studied in production of electric steel of hot-rolling mill,cold-rolling mill and single stand mill.Roll optimization contour was designed out in point and reasonable by collection of work condition data,numerical simulation and test of industrial production.The shape control system can meet with the different working steps and difference mills,and quality problem of electric s...
热轧原料断面轮廓对冷轧硅钢尺寸精度的影响分析
根据现场实际的生产控制情况,指出了热轧原料断面轮廓缺陷以一定的比列遗传给了冷轧带钢,分析了不同热轧原料断面轮廓对冷轧电工钢尺寸精度的具体影响,提出了相应的规律。并阐明了严格控制热轧原料断面轮廓形貌,对保证冷轧电工钢尺寸精度具有重大意义,对于中国现行的冷轧电工钢生产具有指导意义。 Based on the actual situation of production control,it was pointed out that the section profile defects of hot-rolled raw materials were geneticed to the cold-rolled strip.The specific impact analysis for the profile of different hot-rolled raw materials to the dimensional accuracy of cold-rolled silicon steel was analyzed.As a result, the corresponding orderliness are given;And the strict control to section profile of the hot-rolled material is of great significance to ensure the dimensional ac...
硅钢脱硫影响因素分析研究
对RH法(真空循环脱气法)生产的冷轧硅钢的脱硫原理及影响因素进行了分析研究。研究表明:降低顶渣中FeO、MnO的含量,提高钢液温度,增加脱硫剂的加入量并延长其循环时间有利于提高脱硫效率。 The principles of desulfurization and its influence factors of cold rolling silicon steel during RH process have been studied in this paper.The result indicated that reducing contents of FeO and MnO,rising temperature of the liquid steel,increasing quantity of desulfurizer,lengthening cycle time of desulfurzer are benefit for desulfurization.
本钢高硬度无取向电工钢50BW600的研发
目前随着电工钢用户冲压设备的升级,冲压速度逐步提高,对电工钢产品的硬度和强度指标提出了更高的要求。与普通硬度级别的无取向硅钢相比,高硬度50BW600的Hv硬度提高15~20,达到125以上,同时对电磁性能指标也有较高要求。本钢通过化学成份和热轧及冷轧连退生产工艺的设计,经过小批量生产试验,满足用户要求。通过对工艺的严格控制,在大批量生产过程中,保证了产品的力学性能和电磁性的检验合格率。 Currently with upgrading of stamping equipment of silicon steel user, gradually increasing of stamping speed, propose higher demand for hardness and strength of silicon steel. Compared with conventional 50BW600, high hardness 50BW600 have higher hardness, reach greater than 125Hv. Through design of chemical composition with hot mill and annealing, production test of small quantities, stamping performance meet user request.
低温普通取向硅钢高温退火过程中高斯晶粒的演变
对低温加热工艺生产的普通取向(common grain-oriented,CGO)硅钢的高温退火过程进行了中断实验,材料为含3.0%Si、0.5%Cu、0.009 8%S(均为质量分数)的以Cu2S为主抑制剂的普通取向CGO钢。原始板坯厚度为230 mm,于1 200℃均热后经4道次粗轧、7道次精轧至2.3mm;热轧板采用两次冷轧法轧至0.3mm,中间完全脱碳退火,最后于1 200℃高温退火。最后样品的磁性能:铁损P17/50为1.182W/kg,磁感应强度B8为1.897T。借助配有EDAX OIM电子背散射衍射(EBSD)系统的ZEISS SUPRA 55VP扫描电子显微镜,对高温退火过程中高斯晶粒的演变进行了研究,结果表明:升温过程中晶粒尺寸增长缓慢,650℃时取向分布函数(ODF)图出现高斯织构组分,但强度很弱,高斯晶粒偏离角小于9°;950℃时高斯晶粒平均生长速度超过其他晶粒;950~1 000℃时高斯晶粒异常长大,偏离角降至约3°;在950℃之前高斯取向晶粒相比于其他晶粒没有尺寸优势。 The high-temperature annealing process of common grain-oriented(CGO)silicon steel was investigated by interrupting test.The samples were rolled from CGO silicon steel slab under low reheating temperature.The CGO silicon steel,taking Cu2S as the main inhibitor,contains3.0%Si,0.5%Cu,and 0.0098%S.The original casting slab is 230mm in thickness.After 1 200℃reheating,four-pass rough rolling and seven-pass finish rolling were conducted to make the thickness of the slab get to 2.3mm.Then the hot rolled...
电工钢热压缩时动、静态再结晶组织及取向分析
采用热模拟方法及EBSD技术,研究Fe-3 wt%Si电工钢在不同温度下组织的动、静态再结晶及晶粒取向特征,特别是少量奥氏体对铁素体动、静态再结晶组织及取向的影响。结果表明,不同温度形变的组织主要分三类:形变长条铁素体、珠光体和等轴细小铁素体。长条形变铁素体内发生动态回复或连续式的动态再结晶,奥氏体周围的铁素体动态再结晶加速,部分以传统的不连续方式动态再结晶。铁素体、奥氏体都可发生静态再结晶。奥氏体的静态再结晶在1050℃以上明显,铁素体的静态再结晶随温度的升高逐渐进行,最显著的再结晶发生在1050℃。不同温度形变的样品,其形变晶粒取向主要以<111>和<100>为主,小等轴铁素体晶粒除与大形变铁素体取向相近外,出现了<110>取向及其它取向。 Static and dynamic recrystallization and grain orientations in a hot-compressed Fe-3 wt% Si electrical steels were studied at different temperatures using Gleeble simulator and EBSD technique,particularly focusing on the effect of small amount of austenite on ferritic microstructure and orientations.The results show that microstructure of the compressed steel,depending on deformation temperature,consisted of elongated and deformed ferrite,pearlite and fine equal-axed ferrite.The elongated ferrit...
“双碳”大背景下的中国电工钢走势
阐述了电工钢在\"双碳\"中的作用,强调了电工钢的生产工艺技术及在减少碳排放、降低能耗中的作用,对下游能效升级带来明显的节能及降碳成果。同时,分析了2021年电工钢的生产运行情况,介绍了电工钢的未来发展,并针对如何减少碳排放以及生产更多的更低铁损、更高磁感的电工钢谈了几点启示。 The effects of electrical steels on carbon peak and carbon neutralization were expounded,especially on the achievements of obvious energy saving and carbon reduction to the downstream energy efficiency upgrading bringing from the production technology of electrical steels and their effects to reducing carbon emission and energy consumption.Meanwhile the production situation of electrical steels in 2021 was analyzed,and the future development of electrical steels was introduced,and some advices w...

