钢厂
正火对双辊薄带连铸5.28%Si-1.11%Al无取向高硅钢磁性能的影响
采用双辊薄带连铸工艺试制了2.6 mm厚5.28%Si-1.11%Al高硅钢薄带,对比了1050℃×5 min正火及不正火铸带280℃冷轧至0.5 mm后,再经900~1100℃退火的磁性能。结果表明,高硅钢铸带显微组织为等轴晶组织,正火后铸带边部晶粒长大,中心层晶粒变化较小。成品中析出物主要为较粗大的AlN和AlN+MnS复合析出物,尺寸为0.5~2.5μm。与不正火试样相比,正火试样成品铁损大幅降低,磁感小幅下降;随退火温度的升高,两种工艺下铁损和磁感都是先降低后升高,在1050℃出现最低值。 2.6 mm thickness 5.28% Si-1.11% Al non-oriented high silicon steel was produced by twin roll thin strip casting.Magnetic property of the strip un-normalized and normalized at 1050 ℃×5 min was contrasted after cold rolled to 0.5 mm at 280 ℃ and 900-1100 ℃ final annealing.The results show that microstructure of the strip is equiaxed crystal.The surface grain is coarsened and the center layer grain has little change of the normalized strip.The main precipitates are AlN and MnS+AlN with 0.5-2.5 μm s...
高温硅钢加热炉双蓄热燃烧技术的探讨
介绍了双蓄热燃烧技术的特点和高温硅钢加热炉的特点,探讨了双蓄热燃烧技术在高温硅钢加热炉中使用的技术难点,分析了双蓄热燃烧技术在高温硅钢加热炉上使用的可能性。 Introduced characteristics of double regenerative combustion technology and high temperature silicon steel reheating furnace,discussed technical difficulties for using double regenerative combustion technology,analyzed the possibility of double regenerative combustion technology applied to high temperature silicon steel reheating furnace.
高性能取向硅钢生产过程中的节能降耗
从取向硅钢生产路线的选择、工艺技术的改进和生产设备的改造三方面进行了生产取向硅钢的节能降耗技术改造.通过完善多元抑制剂配方生产低温取向硅钢,通过加抛丸的酸洗、带面超声波清洗、改进连续退火炉以及余热循环利用等技术改造,使2012年取向硅钢的产量与未进行技术改造前的2009年相比提高了2.5倍,产品磁性上升了一个半牌号,能耗下降了8.9%,成材率提高了6.4%,生产成本下降了22%,综合效益显著. Energy saving technological transformation was carried out in the production of grain oriented silicon steel from three aspects of the oriented silicon steel production process route selection,technology improvement and equipment renovation.Through the improvement of multiple inhibitor formulations for producing low-temperature grain-oriented silicon steel,and by adding the blasting pickling,the belt surface ultrasonic cleaning,improvement of continuous annealing furnace,waste heat recycling tec...
高性能取向硅钢的工业化生产研究
采用光学显微镜、X射线衍射仪等分析了宁波钢铁有限公司生产的取向硅钢不同工序下的组织及织构演变规律。结果表明:铸坯经过热轧后,沿着厚度方向组织不均匀;一次冷轧并经脱碳退火后,组织由条状纤维状变成等轴状的初次再结晶晶粒,初次再结晶平均晶粒尺寸为18.17μm,织构主要以α织构和γ织构为主;在二次冷轧后,晶粒再次被压缩,转变为纤维状,织构主要为γ织构;经过高温退火后,发生二次再结晶,晶粒异常长大,晶粒尺寸达到厘米级,织构成分为单一且锋锐的Goss织构。 The microstructure and texture evolution of oriented silicon steel produced by Ningbo Iron and Steel Co.,Ltd.were analyzed by optical microscope and X-ray diffraction.The results showed that the microstructure of the slab was inhomogenous along the thickness direction after hot rolling.After first cold rolling and decarburizing annealing,the microstructure changed from strip fibrous to equiaxed primary recrystallized grains,and the average grain size of the primary recrystallization microstructu...
我国冷轧无取向硅钢涂层专利技术分析
对1990~2010年在我国申请的冷轧无取向硅钢涂层的专利数量、专利技术领域分布进行了统计,对典型涂层专利技术进行了分析,探讨了无取向硅钢涂层的发展趋势。统计分析结果表明,目前无取向硅钢涂层典型的专利技术主要有自粘结涂层、无铬含稀土元素涂层、含钼酸盐环保涂层及采用有机-无机纳米杂化材料为主成膜物形成的涂层等。无取向硅钢涂层发展的趋势主要是无铬环保的半无机、半有机型涂层。 The patent quantity of cold-rolled non-oriented silicon steel coating and distribution of technology fields applied in China in 1990-2010 were summarized.The analysis results indicate that typical patent technologies include self-adhesion coating,chromium-free and with rare earth element coating,environment-friendly and with molybdate coating,coatings with organic-inorganic hybrid materials as main forming agent and so on.The main development trends of coatings on silicon steel are among semi-in...
无铬无取向硅钢涂层烧结固化工艺
为进行磷酸盐系无铬无取向硅钢涂层烧结固化工艺研究,首先对磷酸盐系无铬无取向硅钢涂层进行热重-差示扫描量热(TG-DSC)分析;然后在不同烧结固化温度条件下,测定涂层板温随时间变化曲线;最终获得涂层烧结固化温度与时间(T-t)工艺曲线。通过中性盐雾试验、动电位极化、交流阻抗、涂层附着力以及扫描电子显微镜(SEM)和能谱(EDS)分析验证。结果表明,根据涂层烧结固化温度与时间(T-t)工艺曲线制备的涂层结构致密、性能优异,证明该工艺曲线具有合理性与正确性。 In order to study the curing process of chromium-free non-oriented silicon steel coatings,phosphatic chromium-free non-oriented silicon steel insulating coating was prepared and TG-DSC analysis of the coating was conducted,then the change of the actual temperature of the coated non-oriented silicon steel sheet with time at different curing temperatures was studied. Based on the experiments,the processing curves of curing temperature vs. curing time( T-t) for the chromium-free non-oriented silico...
国内外中低牌号无取向硅钢夹杂物控制效果解析
选用国内外无取向硅钢标杆企业A、B、C的产品,采用非水溶液电解提取+SEM(EDS)方法,分析了其典型牌号对应成品试样中的夹杂物。结果表明,从磁性能控制角度而言,受钢的化学成分及生产工艺影响,A、B、C企业成品试样的夹杂物尺寸、种类、数量存在差异,这些差异对其磁性能产生显著影响;从夹杂物控制角度而言,A、B、C企业对应成品试样的夹杂物,以MnS、CuxS复合或者AlN、MnS、CuxS复合为主,其中1.0μm以下的夹杂物数量分别为2.34×107个/mm3、2.98×107个/mm3和11.98×107个/mm3,1.0μm以上夹杂物数量均很少,夹杂物的平均尺寸从大到小依次为A企业、B企业、C企业。 According to the production of three benchmarking manufacture enterprises A,B and C of non-oriented silicon steel at home and abroad,the inclusions in finished steel samples with typical grades were investigated by electrolytic extraction from non-aqueous solution and SEM(EDS).Results show that,from the viewpoint of improving the magnetic properties,affected by chemical composition and production technique,the size,type and amount of inclusions in finished steel samples are various,which will af...
无取向电工钢HW600高温变形抗力的研究
在Gleeble-3500热/力模拟试验机上对HW600钢进行高温压缩试验,研究在不同试验条件下的变形抗力。试验结果表明:变形温度对变形抗力的影响最为显著,在相同的变形速率下,随着变形温度的升高,变形抗力降低;在同一变形温度下,变形速率增大,变形抗力增加;在同一变形温度、变形速率下,随着变形程度的增加,变形抗力急剧增大,真应变达到0.1后,变形抗力增加趋势变缓。 The high-temperature compression test is done for HW600 steel with Gleeble-3500 thermal simulation testing machine to research its resistance to deformation under different test conditions.It is showed from result that deformation temperature has greatest effect on the resistance,and along with the temperature getting higher the resistance lowered under same deformation rate;the resistance increases along with deformation rate getting greater under same temperature;and under same deformation tem...
卷取工艺对新型冷轧无取向电工钢热轧带组织的影响
利用OM、SEM、TEM等实验方法研究了卷取工艺对一种新型含铜无取向电工钢晶粒度和析出相的影响。结果表明,该电工钢热轧带卷取后的晶粒尺寸为18~24μm,在卷取过程中,热轧带中有一定数量的第二相析出,经EDS能谱及选区电子衍射分析,这些析出相主要为AlN。随着卷取工艺的变化,该电工钢的晶粒度大小变化不明显,析出相的类型、尺寸大小不发生改变,体积分数发生一定的改变。 The effects of coiling process on grain size and precipitates of a new copper-bearing non-oriented electrical steel were investigated by OM,TEM and other experimental method.The results show that the grain size of hot-rolled bands after coiling is 18~24 μm.The second phases precipitate during coiling process.They are mainly AlN by EDS spectra and selected area electron diffraction.With the change of coiling process,the grain size of the electrical steel does not change significantly;the type and...
120t转炉冶炼无取向硅钢脱硫技术研究
结合冶炼无取向硅钢的生产实际,对钢中硫的来源,以及炉渣性质、钢水温度、底吹强度对脱硫的影响进行了分析。研究表明,转炉钢中硫的主要来源为铁水、废钢、铁水渣及石灰带入;冶炼硅钢时,终渣碱度为3.0~3.5,w((FeO))≤20%,终点钢水温度大于等于1 680℃,加大底吹搅拌强度能提高转炉脱硫效果。硅钢平均出钢硫的质量分数为0.004 8%,能满足无取向硅钢对硫含量的要求。 With the actual production of non-oriented silicon steel,the source of sulphur and the effect of metallugic parameters like slag properties,temperature of molten steel and bottom stirring on desulphurizing ability were investigated.The results show that the main source of sulphur is molten metal,scrap,the remaining slag volume in hot metal and lime.The degree of desulphurization for smelting silicon steel can be increased through adopting the following measures,such as the basicity of finishing ...
国产化高牌号无取向硅钢退火、涂层炉新技术
从影响高牌号无取向硅钢退火工艺的主要参数入手,介绍高牌号无取向硅钢退火炉在加热、气氛控制、冷却、涂层烘烤方面的新技术,并展望无取向硅钢退火炉的发展方向。 Based on the technology parameters of high-grade non-oriented silicon steel annealing,the new technology of the annealing line,which includes heating,atmosphere control,cooling,coating baking,is introduced,and the development direction of non-oriented silicon steel annealing furnace is pointed out.

