硅钢资料

本文中简要介绍了武汉钢铁有限公司采用薄板坯连铸连轧CSP(compact strip production, CSP)工艺生产中低牌号无取向硅钢的实践情况.CSP工艺生产的硅钢具有成品磁性均匀、板形好的优势，但是在利用该技术生产中低牌号无取向硅钢时，常存在成品板表面瓦楞状缺陷严重、连铸生产效率低等问题.通过优化炼钢成分、热轧等相关工艺，可消除热轧板厚度方向中心的粗大形变组织，从源头上避免了粗大{100}<011>纤维组织的出现，消除了瓦楞状缺陷；通过提升冶炼效率和控制钢中夹杂物总量，可优化隧道炉的加热温度与在炉时间，大幅度提升了连铸生产效率，实现了中低牌号无取向硅钢的批量稳定制造，使CSP产线成为中低牌号无取向硅钢热轧板原料的主要供给生产线.如何进一步提升钢水纯洁度、提高连铸生产效率、降低生产成本，以及挖掘该产线生产薄带钢的技术优点，是未来工作的重点. This paper briefly introduces the practice of producing medium and low grade non oriented silicon steel(NGO) with CSP(compact strip production, CSP)technology in Wuhan Iron and Steel Co., Ltd.. This technology has the inherent advantages of uniform magnetic properties and good shape for silicon steel finished strip. However, in the actual production process, there are serious corrugated defects on the surface of silicon steel finished strip, and production efficiency of continuous casting is low... 

无取向硅钢中夹杂物的存在会抑止晶粒生长,使基体的均匀连续性中断,其在钢中的形态、含量及分布情况都不同程度影响着硅钢的性能,尤其是对磁性能起关键的作用。因此,全尺度分布考察夹杂物对无取向硅钢夹杂物的研究极为重要。本实验确定了适用于不同牌号无取向硅钢夹杂物全尺度分布的分析方法:样品制备—小样电解—过滤喷金—根据不同牌号的要求选择合适的放大倍率扫描观测—夹杂物颗粒的分类统计。通过统计的结果,结合电解的失重量可以得到不同尺度的体积分布数据。实验分析了不同牌号和工艺无取向硅钢夹杂物的种类、形貌、大小和尺度分布,并初步考查了夹杂物与磁性能的关系,对无取向硅钢的工艺研究具有一定参考价值。 Inclusions in non-oriented silica steel could inhibit the growth of grain and cause discontinuity of micro-structure.The configuration,content and size distribution of inclusion have different effects on the performance of silica steel,especially significant on the magnetic property.Therefore,it is very useful to completely characterize inclusions with full size distribution in silica steel.In our research,full size analysis method for inclusion in silica steel had been established as follows: s... 

6.5%(质量分数)Si高硅钢具有优异的软磁性能和广阔的应用前景,然而其室温脆性和低的热加工性极大地制约了它的发展。近年来,人们对高硅钢制备技术的研究已经取得了很大的进展,如何通过织构的优化提高高硅钢的磁性能越来越受到人们的关注,归纳和总结了不同工艺制备的高硅钢中的织构演变规律和特点,以及对应的典型磁性能。 6.5wt% Si high silicon steel has excellent soft magnetic properties and wide application prospect.However,the brittleness of room-temperature and poor workability of cold rolling limit its deve-lopment.Recently,the researches of the preparations of high silicon steel have been already made great breakthroughs,and then,more and more attentions are focused on how to optimizing the texture of high silicon steel so as to obtain the best magnetic properties.The evolution of textures of 6.5% Si high s... 

【作者】 常波； ...

硅钢工业退火炉温度控制具有强耦合、纯滞后、多扰动等特点,它的控制方法代表着一类非线性系统控制的解决方法。以硅钢工业退火炉温度为控制对象,在双交叉限幅控制的基础上引入了智能学习系统,形成了基于智能学习系统的双交叉限幅控制方法来解决此类非线性系统的控制问题,并通过模块化的编程来实现其功能。结果表明:与传统的PID控制相比,该控制方法的控制精度、抗扰性等控制指标有明显提高,是解决此类非线性控制的一种有效方法。 The temperature control of silicon steel industrial annealing furnace has the features of strong coupling,pure lag,multidisturbance. The control method represents the solution of a class of nonlinear control systems. The control object is the temperature control of silicon steel industrial an-nealing furnace, the intelligent learning system based on Double Across Limit Control is introducedand used to solve control problem of this kind of nonlinear system, and the module programming isused to re... 

通过对连退线SF炉内的电加热体的焊接技术进行总结分析,得出焊接时应采用的主要方法,采用本焊接方法可提高电加热体的焊接速度和焊接质量,保证了焊接质量和施工工期。 SF furnace for continuous annealing line heating body welding technology summary,the main method used in welding,welding method by using the electric heater to improve the welding speed and welding quality through the implementation of this method to ensure the welding quality and Construction period. 

为了提升新能源车用驱动电机的功率密度,各大电机厂商都在不断地提升电机转速,随之而来的问题就是电机的铁耗也在不断增高,如何降低电机铁耗成为了电机厂商必须要解决的难题。本文讨论了电机铁耗的组成部分及影响因素,并对1台8极48槽的永磁同步电机分别使用3种不同厚度的材料进行仿真,对比其效率及铁耗分布,推导出驱动电机中硅钢厚度、铁耗及成本的关系,最后对驱动电机选材提出建议。 In order to increase the power density of traction motor for new energy vehicles,major motor manufacturers have been constantly increasing the motor speed.The following problem that manufacturers have to solve is how to reduce the increasing iron loss when the motor speed is increased.The components and influencing factors of motors’ iron loss were discussed in this paper,and an 8-pole 48-slot permanent magnet synchronous motor using three different thickness materials was simulated.To compare i... 

电动汽车电机在高速旋转时承受离心力和电磁力的作用,在进行电机转子设计时,既要考虑电磁性能,还要考虑机械性能。对电机转子受力情况进行了综述,分析了转子用电工钢疲劳性能参数的重要性,详细阐述了试样抛光、表面处理、试样的对中和安装对测试结果的影响。 The motor of electric vehicle bears big force for high speed rotors,mainly including centrifugal and electromagnetic forces.The magnetic and mechanical aspects of the electrical steel are crucial to machine design.In this paper,the forces applied on the motor were summarized and importance of fatigue properties was analyzed.The influence of specimen polish,surface treatment,alignment and installation on fatigue testing result were represented in detail. 

利用XRD和EBSD研究了长轴分别平行于轧向(RD)、横向(TD)和轧面法向(ND)的柱状晶样品在热轧、冷轧及退火过程中的组织、织构演变规律,并分别从几何诱导和取向诱导两个方面分析了晶界的交互作用.结果表明,热轧时由表面摩擦剪切作用引起的组织和织构梯度直接影响并遗传给后续冷轧及退火样品.热轧后,不同样品的初始晶粒形状各向异性差异消失,形成相同的各向异性晶界组织,但晶体学各向异性发生改变,导致随后冷轧、退火组织及织构的变化均不同于直接冷轧的柱状晶样品.研究中特别关注了对磁性能有利的{100}取向区域与晶界的关系. Columnar grains show their special characteristics of morphological and crystallographic anisotropies, and thus markedly influence the microstructure and texture evolution during rolling and annealing process in electrical steel. The rolling and annealing microstructure and texture of three columnar grained samples with the long axes arranged along different directions were investigated by means of XRD and EBSD techniques, and the effects of columnar grain boundaries were analyzed from the view ... 

介绍了一种适用于超大晶粒取向硅钢的高斯晶粒取向偏离角的X射线衍射测量方法，提出了将试探法和探测器扫描法相结合的方式进行测量。结果表明：该方法可以同时获得准确的实际衍射角度和取向偏离角度，试样制备方式简单，对设备的要求低且测量结果准确。 This paper introduces a X-ray diffraction measurement method of Gaussian grain orientation deviation angle for ultra-large grain oriented silicon steel, and puts forward a method of combining the test method with the detector scanning. The results show that this method can obtain accurate actual diffraction angle and orientation deviation angle at the same time. The sample preparation method is simple, the requirements for equipment are low, and the measurement results are accurate. 

某冷连轧机生产无取向硅钢板材时,其边缘降的长度合格率频繁超标。为满足用户的叠片厚度精度要求,这类产品必须以增大切边量的方式来保证交货质量,而这种方式又直接降低了金属收得率,提高了生产成本。基于此,以该产线现有设备特性为基础,详细分析其软、硬件功能模式,分别对辊形与反馈控制进行全面分析与优化改进。通过现场试验论证,充分明确依托辊形优化与反馈控制程序的改进能显著提高边缘降的控制水平,该技术的使用为生产现场的边缘降控制提供了合理的技术支撑。 A cold rolling mill production of non-oriented silicon steel sheet,the thickness difference of the edge( edge-drop) is usually exceed the preset standard value,In order to meet the accuracy requirements of the user flatness,these production must be trimed wider length to meet the delivery quality of the user need, which directly reduce the metal yield and increase the manufacturing cost. Therefor,the software and hardware of the production line has been analyzed, and the work roll shape and feed... 

利用DSC、XRD,结合热焓分析对硅钢级氧化镁和二氧化硅的固相反应行为进行了研究。比较了不同二氧化硅原料及混合方法对硅钢级氧化镁反应性的影响,找到了一种更为有效的硅钢级氧化镁反应性的评估方法,克服了传统柠檬酸活性法在比较不同厂家生产的氧化镁的反应性上的局限性。进一步研究了Na₂B₄O₇添加剂、TiO₂添加剂对氧化镁和二氧化硅反应行为的影响,结果表明,Na₂B₄O₇添加剂含量的增加对反应有利,而TiO₂添加剂对反应有阻碍作用。 The solid-state reaction behavior between silicon-steel grade MgO and SiO₂ was investigated by DSC and XRD combined with enthalpimetric analysis.The influence of different kinds of SiO₂ and different preparation methods were studied and a specifical measurement that is more reliable was proposed to evaluate reactivity of silicon steel grade MgO.It overcomes the limitation of the traditional citric acid activity（CAA） method,which can not be used to evaluate the reactivity of...