钢厂
无取向硅钢成品钢卷头、尾磁性能差异探讨
结合工业化生产过程中出现的同卷带钢头、尾磁性能差异现象,对50SW1300牌号无取向硅钢同卷带钢头、尾试样的夹杂物、晶体织构和显微组织进行了分析研究。结果表明,夹杂物、晶体织构是影响成品钢卷磁性能的重要因素。夹杂物是造成同卷带钢头、尾铁损差异的主要原因。夹杂物数量越多,尤其是小尺寸的夹杂物数量越多,对成品带钢的磁性能影响越大,对于本试验而言,AlN和MnS是影响成品带钢磁性能的主要夹杂物。晶体织构是造成同卷带钢头、尾磁感应强度差异的主要原因。有益的{100}和Goss织构含量越大,有害的{111}<110>和{111}<112>织构含量越小,即有益织构与有害织构含量比越大,成品带钢的磁感应强度越大。 Based on the industrial manufacture of non-oriented silicon steel sheets 50SW1300, the magnetic property variation of head and tail of the same finished steel sheets was discussed by analyzing non-metallic inclusion, crystal texture, and microstructure. Results show that, both of the non-metallic inclusion and the crystal texture will affect the magnetic properties significantly. The non-metallic inclusion is the key factor of the core loss variation of head and tail of the same finished steel s...
EB5325涂层液在冷轧无取向电工钢中的应用
介绍了EB5325涂层液的主要性能和中冶新材生产冷轧无取向电工钢所用的涂层设备,通过多次试验摸索出使用EB5325涂层液的工艺,对涂层出现的缺陷进行分析研究,并提出解决方法,使中冶新材生产的冷轧无取向电工钢的涂层质量满足了用户的要求。 This article introduces the main properties of EB5325 and the coating equipments for cold-rolled non-oriented electrical steel. A process using EB5325 coating liquid is made through many time experiments and exploration. The appeared defects in the coating are studied and analyzed,and the solutions are proposed. The coating quality meets clients’ requirements of cold rolled non-oriented electrical steel.
铬、锰及退火温度对无取向硅钢组织性能影响
为探究铬、锰元素及退火温度对高强无取向硅钢性能的影响规律,借助OM、SEM、EBSD与万能拉伸试验机等分析不同制造工艺下3组不同含量铬、锰元素的无取向硅钢热轧、常化及退火处理后组织与性能。结果表明,试验钢热轧后组织不均匀,心部为沿轧向分布纤维状组织,边部为少量再结晶晶粒,常化处理能显著改善热轧板组织均匀性,消除热轧板中心部位的纤维状组织。经冷轧及退火后得到多边形铁素体晶粒,其中960℃退火,晶粒尺寸偏大,有利织构{100}组分体积分数减少,不利织构{111}组分体积分数增加,成分为0.2Mn-1Cr的1号试验钢960℃退火后铁损最大,磁感强度偏小;成分为0.5Mn-1Cr的2号试验钢930℃退火后,磁性能与强度等综合性能最佳,工频铁损P1.5/50为2.41W/kg,高频铁损P1.0/400为17.36W/kg,磁感应强度B5 000为1.638T,抗拉强度为685MPa。 In order to study the effect of Cr,Mn and annealing temperature on the properties of high-strength non-oriented silicon steel,the microstructure and properties of three groups of non-oriented silicon steel with different Cr,Mn content under different manufacturing processes were analyzed by means of OM,SEM,EBSD and universal tensile tester.The results show that the structure of experimental steel is not uniform after hot rolling,and the core is distributed in fibrous structure along the rolling ...
50A1300牌号无取向硅钢磁性能改善工业实践
结合工业化生产的50A1300牌号无取向硅钢,分析了化学成分、RH精炼脱氧方式、板坯装炉温度以及热轧平整工艺等对磁性能的影响,探讨成品钢磁性能的改善。结果表明,采取改善后,50A1300牌号无取向硅钢的磁性能得到明显改善。2012年,该钢种平均铁损、磁感应强度分别达到5.26 W/kg、1.762 T,能够较好地满足用户市场需求及同行对标需要。 Based on the industrial manufacture of 50A1300 grade non-oriented silicon steel sheets,effects of chemical composition,deoxidization method in RH vacuum refining,charging temperature of steel slabs,hot rolling and flattening progress on magnetic properties are analyzed.The optimization methods of magnetic properties of steels are discussed. Results show that the magnetic properties are obviously improved by the adopted measures above. In 2012,the average core loss and the magnetic induction of 5...
本钢热轧厂无取向硅钢生产工艺
冷轧无取向硅钢是高技术含量、高附加值产品,工艺复杂,生产周期长,过程控制难度大,被誉为钢铁产品中的\"工艺品\"。热轧生产工艺又是无取向硅钢生产的重中之重,直接决定了硅钢的铁损和电磁性等多项指标。 Cold rolled non-oriented silicon steel is high technology content、high addedvalue product. Its process is complex, Its production cycle is of Length, and Its Process control is difficult. Which is known as the iron and steel products \" Arts and crafts\". Hot rolling production process is the top priority of non-oriented silicon steel, Which Directly determines iron loss of the silicon steel and electromagnetic property, etc many index.
中、厚板坯生产的取向硅钢组织及织构特征
采用中、厚板坯生产技术对取向硅钢进行了研制和开发,对热轧及后工序样品进行了金相组织观察和EBSD分析,探讨了两种组织及织构的差异性,研究结果表明:除高温退火样品外,中板坯生产的取向硅钢各工序样品平均晶粒尺寸大;厚板坯生产的取向硅钢热轧和常化样品亚表层Goss织构强;中板坯和厚板坯的脱碳退火板织构没有明显区别。中板坯生产的取向硅钢成本低,产品磁性能和质量与厚板坯相当。 Grain oriented silicon steel was researched and developed by medium thickness slab and thick slab.Microstructures observation and EBSD analysis to the samples of hot rolling and following processes were carried out,respectively.The differences between the two kinds of microstructures and textures were discussed.The results show that the average grain sizes of every process samples are larger except that of high temperature annealing samples of grain oriented silicon steel produced by medium thic...
B元素对高牌号无取向硅钢热轧板组织和性能的影响
借助实验室设备研究了B元素对高牌号无取向硅钢热轧板组织和磁性能的影响。结果表明,与无硼钢相比,含硼钢的热轧板晶粒尺寸略小,析出物的类型和尺寸没有区别,主要是AlN和(AlN+MnS)复合析出物,少量的MnS析出物,尺寸集中在1.0~2.5μm范围内。未发现BN析出物。在力学性能方面,B对钢的软化作用不明显。在磁性能方面,含硼钢的铁损为3.215W/kg,磁感为1.710T,综合磁性能比无硼钢差。 Influences of boron on microstructure and properties of hot rolled band in high-grade non-oriented silicon steel are researched in this paper by experimental equipments.Compared with boron-free steel,the result shows that boron-bearing steel has smaller grain size,but the type and size of precipitations have no differences.The main precipitates are AlN,(MnS + AlN) composite precipitate and few MnS,the range of which are between 1.0 μm and 2.5 μm.BN precipitation is not found.With reward to mecha...
轧制力优化对20辊冷轧硅钢厚度精度的影响
轧制力是影响冷轧带钢厚度精度的关键因素。为实现高精度的冷轧带钢厚度控制,通过优化变形抗力模型参数和摩擦系数模型参数提高冷轧轧制力模型计算精度,并使用指数平滑法的自学习算法保证轧制力精度的稳定性。在首钢股份公司迁安钢铁公司20辊森基米尔轧机生产线进行S12硅钢钢种轧制力优化试验,将优化的模型参数应用于L2并投入现场生产,结果表明该优化方法不仅提高了轧制力设定精度,而且减小了冷轧硅钢的厚度超差长度,提高了成材率。 The rolling force is the key factor which influences the accuracy of cold-rolling strip thickness. To implement high precision control of cold-rolling strip thickness,we optimize the deformation resistance model parameters and friction coefficient model parameters to improve the calculation precision of cold-rolling force model,and use exponential smoothing self-learn algorithm to ensure the stability of rolling force accuracy. In Shougang Qiangang 20-high Sendzimir mill single stand production ...
稀土处理无取向硅钢中夹杂物的控制
结合工业化生产的高效硅钢,进行了RH精炼稀土处理试验研究。针对不同的稀土处理条件,观察了夹杂物的形貌和尺寸分布,探讨了稀土处理后钢中的夹杂物形成、变化规律。结果表明:试验条件下,最佳的稀土合金添加数量为0.6~0.9 kg/t。经过合适的稀土处理后,可以有效抑制尺寸相对较小的、不规则的AlN、MnS复合夹杂生成,促进钢中微细夹杂物的聚合、上浮,钢质纯净度得到明显提高。此时,钢中全氧含量最低,脱硫效果最佳,钢中的夹杂物主要是尺寸相对较大的、近似球形或者椭球形的稀土类夹杂。 Based on the industrial production of non-oriented silicon steel,the experiment on RE treatment during the RH refining process was studied.The morphology and the size distribution were observed for the steel specimens treated with different RE treatment conditions.Further more,the formation and change of inclusions of final steel sheets after RE treatment were discussed.The results show that the suitable RE added amount was 0.6~0.9 kg/t.After the suitable RE treatment,the formation of AlN and Mn...
退火温度对双辊连铸无取向硅钢组织的影响
利用光学显微镜、TEM和EBSD研究了退火温度对双辊连铸无取向硅钢再结晶组织的影响。结果表明,900℃退火后组织分布不均匀,有大量带状组织,平均晶粒尺寸29.5μm。提高退火温度,晶粒尺寸增大,组织均匀化程度增加,1050℃退火时,带状组织基本消失,平均晶粒尺寸42.2μm。 Effect of annealing temperature on recrystallization microstructure of non-oriented electrical steel produced by twin-roll casting process was investigated using OM,TEM and EBSD.The results show that the recrystallization microstructure is uneven because of many banded grains existing,average grain size is 29.5 μm.With annealing temperature increasing,the recrystallization grain size increases,microstructure becomes more homogeneous.When 1050 ℃ annealing,the banded structure almost disappear and...
轧制复合法制备硅浓度梯度高硅钢薄带的织构演变
采用\"热轧复合+冷轧减薄+退火\"方法成功制备了0.20mm厚的硅浓度梯度高硅钢薄带,并采用SEM和X射线衍射技术对制备过程中组织和织构演变进行了研究。热轧复合板微观组织呈明显层状分布,复合界面为紧密冶金结合且经过83%的大冷轧变形未开裂。热轧和冷轧复合板带中均形成强α和γ织构,再结晶退火后形成强γ织构。冷轧和退火织构沿板厚呈显著的梯度分布特征,其主要来自于复合界面两侧硅浓度和初始热轧织构的差异性以及冷变形的不均匀性。 Gradient high silicon steel thin sheets with thickness of 0.20 mm were successfully produced by the rolling and annealing method,including hot rolling bonding,cold rolling,and annealing.Microstructure and texture evolution was investigated by means of SEM and X-ray diffraction.Microstructure of hot-rolling-bonding shows obviously layered distribution,the composite interface was closely metallurgical bonding and no cracking appears even after 83%cold rolling.Strongαandγfibers develop in the hot a...

