钢厂
本钢热轧厂无取向硅钢生产工艺
冷轧无取向硅钢是高技术含量、高附加值产品,工艺复杂,生产周期长,过程控制难度大,被誉为钢铁产品中的\"工艺品\"。热轧生产工艺又是无取向硅钢生产的重中之重,直接决定了硅钢的铁损和电磁性等多项指标。 Cold rolled non-oriented silicon steel is high technology content、high addedvalue product. Its process is complex, Its production cycle is of Length, and Its Process control is difficult. Which is known as the iron and steel products \" Arts and crafts\". Hot rolling production process is the top priority of non-oriented silicon steel, Which Directly determines iron loss of the silicon steel and electromagnetic property, etc many index.
CSP工艺生产无取向电工钢
介绍了CSP工艺生产无取向电工钢各工序的设备特点、采用的工艺控制手段和电工钢产品质量情况,结合生产实践证明了马钢CSP工艺开发的无取向电工钢产品丰富了薄板坯连铸连轧的品种结构,发挥了薄板坯连铸连轧生产无取向电工钢性能均一、稳定的特点。 The equipment characteristic,the process control method and the quality of non-orientated silicon steel by CSP process were introduced.Combined with the production situation,it is proved that production of non-orientated silicon steel developed on Masteel CSP line would enrich product structure of thin slab continuous casting and rolling,and it exerts stable performance of non-orientated silicon steel.
单道次热轧对Fe-1.5Si硅钢氧化层形貌的影响
将Fe-1.5Si硅钢试样分别在1 000~1 200℃空气条件下氧化30 min,观察发现在1 000℃和1 100℃时,氧化层与基体界面处存在硅酸亚铁,而当温度为1 200℃时,硅酸亚铁不但存在于界面处,同时也存在于氧化层中.将各温度下得到的带有氧化层的试样进行单道次热轧试验,压下率分别为10%和30%,发现1 000℃和1 100℃时,较高的压下率使氧化层破碎更加严重,但是单道次热轧未能改变氧化层的结构;当温度为1 200℃时,由于液态的硅酸亚铁的出现,单道次热轧能够将界面处的液化的硅酸亚铁层挤压到氧化层中,消除了硅酸亚铁层的钉扎基体的效应,改善了氧化层与基体界面的平直度. Specimens of Fe-1.5Si silicon steel were oxidized at 1 000 ~ 1 200 ℃ in air for 30 min.At 1 000 ℃ and 1 100 ℃ fayalite was observed at the scale/substrate interface.While at 1 200 ℃fayalite was found both at the scale/substrate interface and at the outer oxide layer.Then after the single-pass hot rolling process,with the compression ratio of 10% and 30%,it was found that at 1000 ℃ and 1 100 ℃,higher compression rate accelerated the broken of the scale layers,but the scale structure was not affec...
0.3 mm厚的高强无取向电工钢的退火组织与性能
借助光学显微镜、扫描电镜、交流磁性能测量仪和万能拉伸试验机研究了0.3 mm厚高强无取向电工钢冷轧板在780、820、860和900℃退火保温2 min后的组织、织构和性能。结果表明:在退火温度范围内,试验钢均发生了完全再结晶,得到等轴状的铁素体晶粒;随着退火温度的升高,平均晶粒尺寸从9.2μm增长到41.3μm,工频铁损和400 Hz高频铁损均先大幅减小后趋于平缓,磁感应强度先升高后降低。在820℃退火时,铁损P1.5/50=5.51 W/kg,P1.0/400=33.22 W/kg均处于较低值,磁感应强度B5000最大,为1.649 T。试验钢的屈服强度和抗拉强度均随退火温度的升高而降低,780℃退火时屈服强度为496 MPa, 900℃退火时降低至407 MPa。综合磁性能和力学性能考虑,试验钢的最佳退火温度是820℃。 Microstructure, texture and properties of 0.3 mm thick high strength non-oriented electrical steel cold rolled sheet annealed at 780 ℃, 820 ℃, 860 ℃ and 900 ℃ for 2 min were studied by means of optical microscope, scanning electron microscopy, AC magnetic property tester and universal tensile testing machine. The results show that in the annealing temperature range, complete recrystallization of the experimental steel occurs and equiaxed ferrite grains are obtained. With the increase of annealin...
电工钢中柱状晶热压缩时取向的变化及对析出的影响
利用电子背散射衍射(EBSD)技术和场发射电子扫描显微镜(FESEM)研究了电工钢中柱状晶不同初始取向50%热压缩变形后的演变规律及其对粒子析出行为的影响。结果表明:〈100〉晶粒形变后仍为〈100〉取向,只发生绕ND∥〈100〉方向的转动,具有遗传性,粒子析出数量少。柱状晶长轴与压缩轴的偏转度增加,取向的稳定性变差,超过40°,可形成〈111〉取向,期间发生复杂的滑移系交互作用,产生较高的缺陷密度,促进粒子析出。MnS粒子主要在晶内析出,变形温度高、形变量低,粒子均无法充分析出。回复时,形变晶粒内高的储能和缺陷密度是促进粒子进一步析出的必要条件。 The evolution of initial orientations and their influence on precipitation of columnar-grained electrical steel after 50% hot compression deformation were investigated by electron backscatter diffraction technique and field emission scanning electron microscopy.The results indicate that the〈100〉orientated columnar grains remain still〈100〉after hot compression deformation,with only rotation around ND parallel to〈100〉direction,with heredity,and less precipitation.As the deviation angle between the...
硅钢RH处理过程碳和硫行为分析
分析了太原钢铁(集团)有限公司第二炼钢厂80 t RH生产冷轧硅钢脱碳、脱硫原理及影响因素,认为通过合理控制RH到站钢水碳和氧含量、加大插入管内径、采用快速抽真空度等可提高脱碳效果。降低顶渣中FeO和MnO含量,保证脱硫剂加入后的循环时间可以提高RH脱硫率。 The present article analyzes the principle of decarburization and desulfurization in refining the cold rolled silicon steel in the 80 t RH in No.2 Steelmaking Plant of Taiyuan Iron & Steel(Group) Corp.,and its influencing factors.It’s determined that the decarburization effect can be achieved by properly controlling the cabon and oxygen contents in the hot metal coming into the RH station,enlarging the inner diameter of snorkel and adopting the fast evacuation method.In the meanwhile the des...
电工钢检测方法及标准综述
综述了电工钢从生产到成品过程中涉及到的检测项目、检测方法及仪器,并通过对电工钢标准的发展改进,详细阐述了我国现有的电工钢技术标准体系,同时对代表企业的电工钢重点指标进行了摘录对比,为综合应用电工钢检测方法并促进电工钢的发展提供了一定的参考。 This article summarizes the testing items,methods,and instruments involved in the process from manufacturing to finished products of electric steel. The current electric steel technical standards system in our country is also elaborated in detail,along with the development and improvement of electric steel standards. Meanwhile,by comparison of electric steel KPI in representitive companies,this article provides references for comprehensive application of electric steels testing methods and promo...
“双碳”大背景下的中国电工钢走势
阐述了电工钢在\"双碳\"中的作用,强调了电工钢的生产工艺技术及在减少碳排放、降低能耗中的作用,对下游能效升级带来明显的节能及降碳成果。同时,分析了2021年电工钢的生产运行情况,介绍了电工钢的未来发展,并针对如何减少碳排放以及生产更多的更低铁损、更高磁感的电工钢谈了几点启示。 The effects of electrical steels on carbon peak and carbon neutralization were expounded,especially on the achievements of obvious energy saving and carbon reduction to the downstream energy efficiency upgrading bringing from the production technology of electrical steels and their effects to reducing carbon emission and energy consumption.Meanwhile the production situation of electrical steels in 2021 was analyzed,and the future development of electrical steels was introduced,and some advices w...
国外采用板坯低温加热工艺生产Hi-B取向电工钢最新进展
根据新日铁、JFE及浦项等国外钢铁公司2008年以来在日本专利局、欧洲专利局(EP)及世界知识产权组织(WIPO)申请公开的有关生产Hi-B取向电工钢典型专利技术,概述了近年来国外大型钢铁企业采用低温板坯加热(坯加热温度<1 280℃)技术生产Hi-B取向电工钢主要技术重点,即将调节关键化学成分Al、N、Sn及Sb等与工艺改进相结合。最后介绍了国外大型钢铁企业采用低温板坯加热技术生产Hi-B取向电工钢实例。 The latest developments on technology for manufacturing Hi-B grain oriented electrical steel sheets developed by Nippon Steel Corp.,JFE Steel and POSCO were described according to the patents published by World Intellectual Property Organization,Japan Patent Office and European Patent Office over the recent years.The low temperature slab heating process(particularly slab-heating temperature<1 280 ℃) together with suitably adjusting key chemical elements such as Al,N,Sn and Sb elements was the...
取向硅钢含铬无机绝缘涂层的研究进展
绝缘涂层可以有效提高硅钢片的耐蚀、耐腐、磁、绝缘等性能,因此取向硅钢涂装绝缘涂层是取向硅钢生产过程中重要的一环。本文对取向硅钢含铬无机绝缘涂层以及氮化铬涂层的性能优缺点进行了介绍,并对国内无机含铬取向硅钢绝缘涂层及氮化铬涂层的研究现状进行了综述。最后对未来含铬无机绝缘涂层的研发方向进行了展望。 Insulation coating can effectively improve the corrosion resistance of silicon steel sheet, such as corrosion, magnetic, insulation performance, thus oriented silicon steel insulation coating is the important part of oriented silicon steel production process. In this paper, the inorganic insulation coating oriented silicon steel containing chromium and chromium nitride coating performance advantages and disadvantages are introduced.In addition, the research status of insulation coating and chrom...
取向硅钢的晶体衍射花样特征研究
广泛应用于电子电力行业的取向硅钢材料的磁性能与其晶体取向密切关联,对取向硅钢晶体衍射花样的研究非常重要.采用理论计算的方式研究了取向硅钢的晶体衍射花样特征,并绘制了取向硅钢的高斯织构理论极图、理论单晶透射电子衍射斑点花样和理论电子背散射衍射(Electron backscatter diffraction, EBSD)菊池花样.取向硅钢理论单晶衍射花样不仅可以为以后标定样品实测晶体衍射花样提供一种简单快捷的方法,也可以为样品检测提供一种标准.这种研究方法不仅限于取向硅钢,也被期待应用于其他材料晶体衍射花样研究. The magnetic properties of oriented silicon steels which are widely used in electronic and power industries are closely related to their crystal orientations, so it is very important to study the crystal diffraction patterns of oriented silicon steels. The characteristics of crystal diffraction patterns of oriented silicon steels are studied by means of theoretical calculation. The theoretical pole figures, theoretical single crystal transmitted electron diffraction patterns and theoretical elec...

