钢厂
晶粒尺寸对无取向硅钢磁性能影响的主成分回归分析
采用电子背散射衍射技术测定50SW1300冷轧无取向硅钢中不同尺寸范围晶粒的含量,利用主成分回归分析法,综合研究不同尺寸范围晶粒的含量对无取向硅钢磁性能的影响。结果表明:通过主成分回归分析法能够从不同尺寸范围晶粒的含量的多个影响因素中获取主要的因素,定量研究它们对无取向硅钢磁性能的影响规律。分析表明,无取向硅钢的铁损与不同尺寸范围晶粒的含量之间存在着可靠的多元线性关系,在一定范围内,较大尺寸晶粒的含量越多,其对铁损优化的作用越明显;而无取向硅钢的磁感与不同尺寸范围晶粒的含量之间并无线性关系。 Distribution of grain size in cold rolled non-oriented silicon steel 50SW1300 was measured by EBSD.The effects of the distribution of grain size on magnetic properties of the non-oriented silicon steel were comprehensively researched by means of principal component regression method.The results indicate that the main factors influencing the magnetic properties in the distribution of grain sizes,which can be used to guantitative study the magnetlic properies of the steel,are obtained by principal...
高硅钢温轧过程压下率及中间退火对组织、织构的影响
传统轧制法制备6.5wt.%高硅钢过程中温轧工艺具有显著不同于3 wt.%Si的电工钢的特点及组织织构特征,是开发新型基于织构优化的高硅钢的关键环节。采用EBSD技术对通过热轧、温轧、冷轧及退火工艺制备0.3mm厚的6.5wt.%Si电工钢板的组织和织构进行分析,重点研究温轧过程中的中间退火和大、小压下率组合以控制织构。结果表明,在热轧退火板是部分再结晶组织的情况下,一次性温轧或先小形变量、中间退火后再大形变量的工艺可得到更多的Goss晶粒;经过最终退火后Goss取向会发生偏转,形成部分黄铜取向,而{111}〈112〉取向的晶粒内形核生成近Goss取向的再结晶晶粒;大压下量轧制是最终组织中{111}取向晶粒较多的主要原因。 Warm rolling,a key process of developing new type high-Si electrical steel based on texture optimization,has significant different characteristics from 3wt% Si steel in conventional preparing process. 0. 3mm thickness 6. 5wt. % Si steel,obtained by a series of processes including hot and warm rolling,intermediate annealing and then cold rolling,was analyzed from microstructure and texture by EBSD,which are utilized mainly for investigating the intermediate annealing process and the combination o...
钇元素对6.5%Si无取向硅钢组织、高温拉伸及断裂机制的影响
通过微观组织表征、高温拉伸和断口形貌分析,研究了钇(Y)元素对6.5%Si无取向硅钢组织、高温拉伸及断裂机制的影响。研究结果表明,添加Y元素可以在钢液中形成YS和YP的复合析出。YS和YP可以充当异质形核基底,提高形核率,细化凝固组织。热轧组织不均匀,由表层至芯部分别形成等轴晶、等轴晶/拉长晶和拉长晶的混合组织。退火后,热轧变形组织转变为等轴晶,含Y实验钢的退火组织得到明显细化。500℃时效处理后,含Y实验钢具备较低的有序度,300℃的拉伸断口呈现韧性断裂特征,断后伸长率达到20.2%。相反,无Y实验钢发生脆性断裂,断后伸长率仅为2.1%。研究结果证实,Y元素可以通过组织细化和降低有序度提高6.5%Si无取向硅钢的中温塑性。 The effects of yttrium(Y)on microstructure,elevated-temperature tensile properties and fracture mechanism of 6.5% Si non-oriented electrical steel were investigated by means of microstructure characterization,high-temperature tensile test and fracture analysis.The results showed that the doping of Y introduced composite Y-rich precipitates(YS/YP)in the melt.YS and YP precipitates were qualified for heterogeneous nucleation agents,which thus raised the nucleation rate and refined the solidificati...
取向硅钢常化水冷温度模型及控制方法研究
取向硅钢常化工序主要采用现场实测带钢温度的方式测定冷却速率,并通过稳定冷却水温、调整冷却水量及喷梁运行数量等方式保证合理的冷却速率,给常化工艺设计和生产带来诸多不便。通过对常化工艺水冷过程带钢的传热分析求解,在建立带钢水冷温度模型的基础上,研究了不同冷却工艺参数对带钢温度及冷却速率的影响规律以及冷却工艺的交互作用结果。结果表明:模型计算结果能够较好地反映取向硅钢在常化水冷过程中的温度及冷却速率的变化,其计算误差为0.80%~4.11%;在特定取向硅钢厚度规格和常化工艺下,随着常化冷却水量及有效冷却长度的增加,带钢水冷温度及冷却速率与呈非线性变化;常化水冷工艺主要通过调控带钢与冷却水之间热交换量和交换时间实现对带钢温度的控制,实际生产中需综合考虑机组速度、冷却水量及有效冷却长度之间的交互作用,选定喷梁投入数量和冷却水量以获得稳定的冷却速率。 The cooling rate of normalization process mainly determined by measuring the grain oriented silicon steel strip temperature on site, and ensures the cooling rate by stabilizing the cooling water temperature, adjusting the cooling water volume and the operation quantity of spray beam, which brings inconvenience to the normalization process design and production. Based on the heat transfer of strip in the water cooling section of normalization process, the water cooling temperature model for the n...
基于不同B-H曲线的取向硅钢叠片中损耗和磁通的分析与验证
基于TEAM(Testing Electromagnetic Analysis Methods)Problem 21基准模型和不同类型的磁化曲线Bm-Hm及Bm-Hb数据,分别在50 Hz至200 Hz的频率范围内计算了基准模型的硅钢叠片内的损耗及磁通,并考虑集肤效应和材料的电-磁各向异性的影响。数值计算结果与实验测量结果具有很好的一致性。提出的有限元建模方法和基于模拟结果的分析、结论有助于提高大型电力变压器的电磁设计的有效性。 Based on TEAM(Testing Electromagnetic Analysis Methods) Problem 21 standard model and the different B-H(such as Bm-Hm and Bm-Hb) curves,the iron loss and magnetic flux inside the grain-oriented(GO) silicon steel lamination are modeled under different frequency(from 50 Hz to 200 Hz) in this paper,And the influences of skin effect and electric-magnetic anisotropy on the numerical simulation results have been examined.The calculated and measured results with respect to the model are in good agreeme...
新能源车电机用硅钢选材分析
为了提升新能源车用驱动电机的功率密度,各大电机厂商都在不断地提升电机转速,随之而来的问题就是电机的铁耗也在不断增高,如何降低电机铁耗成为了电机厂商必须要解决的难题。本文讨论了电机铁耗的组成部分及影响因素,并对1台8极48槽的永磁同步电机分别使用3种不同厚度的材料进行仿真,对比其效率及铁耗分布,推导出驱动电机中硅钢厚度、铁耗及成本的关系,最后对驱动电机选材提出建议。 In order to increase the power density of traction motor for new energy vehicles,major motor manufacturers have been constantly increasing the motor speed.The following problem that manufacturers have to solve is how to reduce the increasing iron loss when the motor speed is increased.The components and influencing factors of motors’ iron loss were discussed in this paper,and an 8-pole 48-slot permanent magnet synchronous motor using three different thickness materials was simulated.To compare i...
双取向硅钢在制备过程各阶段的织构和微结构
利用X-射线衍射织构分析和线形分析技术测定了交叉轧制双取向硅钢在制备工艺各阶段的织构及微结构,进而探讨了立方织构({100}<001>)的形成过程。通过对实验结果的分析可知,二次冷轧和交叉轧制工艺为立方织构提供了内能优势和有利的形变织构,而低温预退火工艺既强化了立方织构的内能优势,又为立方织构的异常长大提供了有利的组织保证,最终在抑制剂(AlN和MnS)的协同作用下,硅钢在二次再结晶退火后形成了强烈的立方织构。 The texture and substructure of the double oriented electrical steels produced by the cross rolling technology during the difference process has been measured by means of the X-ray texture and diffraction peak profile analysis technology,and research the formation mechanism of cube texture,{100}<001>.The results show that the dominances of inner energy and deformation texture were supplied by secondary cold rolling and the cross rolling technology and strengthened by pre-annealing at a low...
无取向电工钢织构的演变及其沿带钢宽度方向上的差异
采用EBSD检测技术,分析了50W800无取向电工钢在重要生产工序间织构的演变以及织构沿带钢宽度方向上的差异性。结果表明:热轧板织构沿带钢宽度方向上的差异性主要体现在表层织构。带钢边部表层织构主要由旋转立方织构、α纤维织构以及少量的γ纤维织构组成,带钢宽度1/4处的表层织构主要存在高斯织构,带钢宽度1/2处的表层织构主要为(110)面织构以及少量的铜型织构。各处的带钢宽度1/4处和1/2处的织构类型基本一致,都以α纤维织构和旋转立方织构为主。冷轧后,各处的表层织构类型差异较小,均为γ纤维织构和α纤维织构。由板宽边部至中心处织构强度值逐渐降低。退火后,各处织构的组分基本一致,为较强的γ纤维织构和较弱的(100)面织构。各处织构强度值差异较小,变化趋势与冷轧板一致。 The texture of non-oriented electrical steel 50W800 was detected by EBSD technique.The evolution of the texture between important processes and the difference of texture along the width direction of strip were analyzed.The result shows that the difference along the width direction of strip of texture at the surface of hot rolled plate is most obvious.The texture at the surface of strip edge is primarily made of rotating cube texture,αfiber texture and weakγfiber texture.Goss texture is mainly co...
退火工艺对普通取向硅钢初次再结晶组织的影响
为研究退火工艺对普通取向硅钢初次再结晶组织的影响,对经不同温度、保温时间和升温速率退火后的材料组织进行了分析。结果表明:在等温退火条件下,加热至600℃时开始发生初次再结晶,800℃以上初次再结晶组织发展完善;而在最终冷轧板直接进行最终高温退火的情况下,加热温度在500~700℃时,将升温速率提高到80℃/h,初次再结晶组织更易于发展完善。 To investigate the influence of annealing process on the recrystallization of common grain oriented silicon steel,microstructures of sheets annealed at different temperature,soaking time and heating rate are observed.Results show that under the condition of isothermal annealing,recrystallization begins at 600℃ and fully develops above 800℃,while in the case that the final cold rolled sheets are directly thrown to final high temperature annealing,recrystallization is likely to develop with the he...
TSCR热轧工艺对3.2%Si无取向硅钢组织性能的影响
研究了薄板坯连铸连轧流程(TSCR)条件下热轧工艺对3.2%Si-0.7%Al无取向硅钢组织、织构演变及磁性能的影响规律。结果表明,提高均热温度和热轧温度有助于获得粗大的变形组织和强烈的{001}〈110〉织构,进而对后续的组织、织构演变进程及磁性能产生有利的遗传影响。与低温均热和低温热轧相比,高温均热和高温热轧得到的最终成品板的再结晶晶粒较粗大,λ纤维再结晶织构较强而γ纤维再结晶织构较弱,磁感应强度较高。 It was investigated that the effects of thin slab cast rolling(TSCR) hot rolling processes on microstructural,textural evolution and magnetic properties of 3.2%Si-0.7%Al non-oriented silicon steel.The results show that much larger hot rolling deformed microstructure and much stronger {001}〈110〉 texture could be obtained by increasing the soaking and hot rolling temperatures,which had good heritable effects on subsequent microstructural,textural evolution and magnetic properties.The final sheets ...
高强度无取向电工钢的研究进展
针对宝钢集团、日本新日铁住金和JFE公司公开的相关专利等资料,总结了国内外高强度无取向电工钢的研究进展,分析了不同电工钢的化学成分、生产工艺及产品性能,指出固溶强化、细晶强化、析出强化、位错强化都有可能被用来提高无取向电工钢的强度,并阐述了四种强化方式的优缺点;指出在高强度无取向电工钢的研发过程中,需根据其具体用途确定目标性能,再采用合适的强化手段,最终实现力学性能、磁性能和生产性能之间的平衡。 The research progress of high strength non-oriented electrical steels at home and abroad is summarized according to related patents brought into the public by Baosteel,Nippon Steel & Sumitomo Metal corporation and JFE corporation.The characteristics of chemical composition,production technology and properties of products in the patents are analyzed.Each of solution strengthening method,fine-grain strengthening method, precipitation strengthening method or dislocations strengthening method ma...

