硅钢资料

采用光学显微镜、X射线衍射仪等分析了宁波钢铁有限公司生产的取向硅钢不同工序下的组织及织构演变规律。结果表明:铸坯经过热轧后,沿着厚度方向组织不均匀;一次冷轧并经脱碳退火后,组织由条状纤维状变成等轴状的初次再结晶晶粒,初次再结晶平均晶粒尺寸为18.17μm,织构主要以α织构和γ织构为主;在二次冷轧后,晶粒再次被压缩,转变为纤维状,织构主要为γ织构;经过高温退火后,发生二次再结晶,晶粒异常长大,晶粒尺寸达到厘米级,织构成分为单一且锋锐的Goss织构。 The microstructure and texture evolution of oriented silicon steel produced by Ningbo Iron and Steel Co.,Ltd.were analyzed by optical microscope and X-ray diffraction.The results showed that the microstructure of the slab was inhomogenous along the thickness direction after hot rolling.After first cold rolling and decarburizing annealing,the microstructure changed from strip fibrous to equiaxed primary recrystallized grains,and the average grain size of the primary recrystallization microstructu... 

双辊连铸技术是冶金及材料领域内的一项前沿技术,对于生产高品质硅钢具有独特优势.本实验研究了一种双辊铸轧w[Si]=4.5%的无取向硅钢,考察其铸态和常化处理后样品的组织、织构及析出相尺寸特征.结果表明:铸带组织以与铸带法向成5~20(°)倾角的柱状晶为主,晶内存在少量0.3~0.4μm的AlN析出相,铸带织构以λ(<001>//ND)织构为主,表层织构漫散.950℃/10 min常化处理后,析出相尺寸增大,表层λ织构增强. As an advanced technique of metallurgy and material science,twin- roll strip casting has unique advantages for producing high quality silicon steel. The present study was aimed at a 4. 5% Si non- oriented electrical steel for analyzing the structure,texture and the size of precipitates at the initial and normalized state. The results revealed that the initial structure mainly consisted of columnar grains with 5 ~ 20( °) angle to the normal of cast strip,and some AlN precipitates of 0. 3 ~ 0. 4 μ... 

为研究退火工艺对普通取向硅钢初次再结晶组织的影响,对经不同温度、保温时间和升温速率退火后的材料组织进行了分析。结果表明:在等温退火条件下,加热至600℃时开始发生初次再结晶,800℃以上初次再结晶组织发展完善;而在最终冷轧板直接进行最终高温退火的情况下,加热温度在500～700℃时,将升温速率提高到80℃/h,初次再结晶组织更易于发展完善。 To investigate the influence of annealing process on the recrystallization of common grain oriented silicon steel,microstructures of sheets annealed at different temperature,soaking time and heating rate are observed.Results show that under the condition of isothermal annealing,recrystallization begins at 600℃ and fully develops above 800℃,while in the case that the final cold rolled sheets are directly thrown to final high temperature annealing,recrystallization is likely to develop with the he... 

取向硅钢常化工序主要采用现场实测带钢温度的方式测定冷却速率，并通过稳定冷却水温、调整冷却水量及喷梁运行数量等方式保证合理的冷却速率，给常化工艺设计和生产带来诸多不便。通过对常化工艺水冷过程带钢的传热分析求解，在建立带钢水冷温度模型的基础上，研究了不同冷却工艺参数对带钢温度及冷却速率的影响规律以及冷却工艺的交互作用结果。结果表明：模型计算结果能够较好地反映取向硅钢在常化水冷过程中的温度及冷却速率的变化，其计算误差为0.80%～4.11%;在特定取向硅钢厚度规格和常化工艺下，随着常化冷却水量及有效冷却长度的增加，带钢水冷温度及冷却速率与呈非线性变化；常化水冷工艺主要通过调控带钢与冷却水之间热交换量和交换时间实现对带钢温度的控制，实际生产中需综合考虑机组速度、冷却水量及有效冷却长度之间的交互作用，选定喷梁投入数量和冷却水量以获得稳定的冷却速率。 The cooling rate of normalization process mainly determined by measuring the grain oriented silicon steel strip temperature on site, and ensures the cooling rate by stabilizing the cooling water temperature, adjusting the cooling water volume and the operation quantity of spray beam, which brings inconvenience to the normalization process design and production. Based on the heat transfer of strip in the water cooling section of normalization process, the water cooling temperature model for the n... 

以CaO-CaF2复合渣系为脱硫剂,在RH精炼过程采用真空投入法进行高牌号无取向电工钢深脱硫工业试验,采用KTH模型计算分析了RH炉渣成分对硫容量CS的影响。研究结果表明,炉渣成分控制在w((CaO))/w((SiO2))为5~7,w((CaO))/w((Al2O3))为1.5~1.8,w((Al2O3))为25%~30%,w((FeO+MnO))<5%,脱硫剂加入量为6~8kg/t时,钢中硫质量分数从平均0.003 1%降低到0.001 8%,最高脱硫率达到47.1%,平均脱硫率为41.7%。 The industrial trials on deep desulphurization of high grade non-oriented electrical steel were finished through using CaO-CaF2complex based fluxes in RH process.Using the KTH model,the effect of refining slag composition on the sulfide capacities was analyzed.The results show that the chemical composition of refining slag(mass fraction,%)is w((CaO/SiO2))between 5to 7,w((CaO))/w((Al2O3))beween 1.5to 1.8,w((Al2O3)) between 25%to 30%,w((FeO+MnO))less than 5%,and the desulphurizer addition level of... 

【作者】 宋波； 朱一知； ...

2.9 mm热轧3%Si高牌号无取向硅钢板（/%:0.004 6C、3.04Si、0.32Mn、0.49Als、0.004S、0.013P、0.0042N）由CSP（Compact Strip Production紧凑式带材生产线）流程:120 t BOF-70 mm CC-热轧工艺生产。热轧终轧温度872℃,卷取温度683℃。铸坯及热轧板的组织和夹杂物的分析结果表明,铸坯组织为典型的贯穿柱状晶组织;热轧板边部为再结晶组织,中部为纤维组织带有少量再结晶晶粒;高牌号无取向硅钢的主要夹杂物为铸坯-Al₂O₃,AlN和Cu₂S+MnS;热轧板-Al₂O₃,AlN,AIN+MnS和Cu₂S+MnS。 The 2.9 mm hot rolled 3%Si high grade non-oriented silicon steel plate（/%:0.004 6C,3.04Si, 0.32Mn,0.49Als,0.004S,0.013P,0.004 2N） is produced by CSP（Compact Strip Production） flow sheet i.e.120 t BOF-70 mm CC-hot rolling process with end rolling at 872℃and coiling at 683℃.The analysis results on structure and inclusions in casting slab and hot rolled plate show that the structure of slab is typical trans-columnar crystal,the structure of hot rolled plate at edge is recrystallized grain and in ce... 

借助实验室设备研究了B元素对高牌号无取向硅钢热轧板组织和磁性能的影响。结果表明,与无硼钢相比,含硼钢的热轧板晶粒尺寸略小,析出物的类型和尺寸没有区别,主要是AlN和(AlN+MnS)复合析出物,少量的MnS析出物,尺寸集中在1.0～2.5μm范围内。未发现BN析出物。在力学性能方面,B对钢的软化作用不明显。在磁性能方面,含硼钢的铁损为3.215W/kg,磁感为1.710T,综合磁性能比无硼钢差。 Influences of boron on microstructure and properties of hot rolled band in high-grade non-oriented silicon steel are researched in this paper by experimental equipments.Compared with boron-free steel,the result shows that boron-bearing steel has smaller grain size,but the type and size of precipitations have no differences.The main precipitates are AlN,(MnS + AlN) composite precipitate and few MnS,the range of which are between 1.0 μm and 2.5 μm.BN precipitation is not found.With reward to mecha... 

为了弄清楚高硫硅钢中的硫化物析出行为及其对钢的微观组织和电磁性能的影响，以便为工业化生产制定更为合理的硫含量控制标准和采取更为有效措施减轻炼钢生产的硫含量控制压力，结合0.25% Si 无取向硅钢 ，采用非水溶液电解提取 + 扫描电镜/透射电镜观察相结合的方法 ，研究了0.006 8%、0.010 2%、0.025 5% 和 0.035 3% 硫含量条件下，钢中的硫化物夹杂物组成和存在形式及其形貌、种类、尺寸、数量变化，以及相应的热轧、成品试样的微观组织和电磁性能变化。结果表明，随着钢中硫含量的增加，钢中的硫化物逐渐由 MnS→MnS+Cu₂S→Cu₂S转变，数量逐渐增多，尺寸向高低两个方向发展。相应地，导致热轧再结晶组织劣化和抑制了成品晶粒尺寸长大。随着钢中硫含量的增加，钢的磁感、铁损劣化程度逐渐增大。钢中的硫含量平均每增加 0.01%，涡流损耗、磁滞损耗分别劣化0.24 W/kg 和 0.41 W/kg，而磁感会劣化 0.009 T。但是 ，在硫含量为 0.010 2% 时 ，铁损可以低于 6.0W/kg，而在硫含量为 0.025 5% ... In order to find out the precipitation behavior of sulfide inclusions and the corresponding changes of microstructure and electromagnetic properties of high sulfur silicon steel sheets, so that to design more suitable sulfur concentration controlling limit for industrial manufacture and to release the steel-making difficulty effectively, Based on the change of given sulfur concentration 0.006 8%, 0.010 2%0.025 3% and 0.035 3%, the type and composition, the size and number, and the size distribut... 

阐述了影响硅钢卷材下料利用率的因素,并结合具体事例利用计算机排样系统进行了详细分析,对提高硅钢卷材的利用率具有一定的指导作用。 It describes the factors influenceing the the utilization ratio of the roll of Silicon steel,and analyzes it in detail combined with concrete examples by a computer arrangement system,which can give a guide for increasing the utilization ratio of the roll of Silicon steel. 

研究了罩式炉常化工艺对50W350硅钢热轧板组织、夹杂物和性能的影响。研究结果显示，罩式炉常化工艺在温度一定的情况下，随着保温时间延长，硅钢晶粒逐步再结晶并长大，同时析出物也在聚集长大。通过制定合理的罩式炉常化工艺，可以实现硅钢晶粒的再结晶和长大，从而达到连续退火炉常化工艺产品技术要求。 The influence of normalization process with a bell furnace on the structure,inclusions and properties of 50W350electrical steel hot-rolled sheet was studied.The research results showed that:when the steel was normalized at a certain temperature in the bell furnace,the silicon steel grains gradually recrystallized and grew up with the extension of the annealing holding time,and at the same time,the precipitates also gathered and grew up.The recrystallization and growth of the silicon steel grains... 

承钢采用铁水预处理(脱硫)→转炉提钒→转炉冶炼→RH精炼→连铸→轧制工艺,成功研发了无取向电工钢CGW800。试制的CGW800钢碳含量≤0.006 0%、氮含量<0.004 0%,热轧后的金相组织为铁素体和少量渗碳体,晶粒度5.5级,获得了较粗大、均匀的晶粒,钢板的成分和力学性能达到了标准要求。 In Cheng Steel,the CGW800 non- oriented electrical steel is successfully developed with process of hot metal pre- treating,vanadium extracting with converter,smelting with converter,RH refining,continuous casting and rolling. In the steel,the carbon content is not higher than 0. 006 0%,nitrogen less than0. 004 0%,the metallographic structure after hot rolling is ferrite and a little amount of cementite,grain size is 5. 5 degree,relative large and even grain got. The composition and mechanical pr...