钢厂
退火温度和时间对用电沉积法制备的高硅钢性能的影响
研究了退火温度和退火时间对电沉积硅钢试样中的断面层组织、硅在试样中的分布情况、织构分布和磁性能的影响。结果表明:退火温度为1000℃、退火时间为210 min时得到的试样晶粒分布均匀、硅在试样中分布均匀、硅平均浓度为6.3715%(接近6.5%)。试样的织构分析及磁性能检测的结果表明,在较高温度下延长退火时间可增加{100}和{110}面织构,降低铁损,所得试样的磁性能较为良好。 The effect of annealing temperature and time on the microstructure, distribution of silicon,texture and magnetism of the high silicon steel prepared by electrodeposition was investigated. The results showed that after annealing at 1000℃ for 210 min, the mean grain size of steel was about 190 μm with a uniform grain size distribution, and the silicon is also uniformly distributed on the entire cross section with an average Si concentration 6.3715%(close to 6.5%); With the increasing annealing tim...
典型半工艺电工钢产品M660-50K5生产及应用技术解析
对欧盟市场汽车压缩机专用产品进行技术解析,对比分析了其电磁性能、退火和发蓝处理、物理性能、化学成分、应用特点等参数。探讨国内外电工钢产品应用方式的不同特点,并结合鞍钢自身工艺装备和炼钢、热轧、冷轧工艺参数介绍了其生产可行性。提供了冶金工艺流程下,后工序电工钢专业生产线及传统冷轧系统生产线两种生产方式,均能满足用户最终使用要求。 The technology of automotive compressor accommodation manufacture of European Economic and Monetary Union market was described.The magnetic properties,annealing bluing,physical properties,chemical composition,application parameters were analysed.The different characteristics of the application of electrical steel products,the feasibility of manufacture on the existing technology and equipment,steelmaking,hot rolled,cold rolled technical parameters were discussed.The professional product line of ...
电工钢冶炼过程中硫含量控制
介绍了攀钢冶炼电工钢过程硫含量变化以及过程回硫、增硫情况,采取针对性措施,如:提高铁水装入量、转炉采用石英砂代替复合造渣剂造渣、RH脱硫等,降低钢中硫含量。结果表明:采取相应措施后,电工钢炼成率大幅提高,成品w[S]≤0.008%的比例由改进前的62%提高到92.4%,取得了明显的冶金效果。 The resulfurization and the change of sulphur content in production of electrical steel is analyzed.The targeted measures have been taken,such as increase the loaded quantity of liquid iron,quartz sand replaces the composite slagging agent in the converter and RH desulfurization to decrease the sulphur content of the steel.The result shows,after the measures have been taken,the finished product ratio of electrical steel increase a lot.The ratio of sulfur content of finished product no more than ...
210 t BOF-RH-CC炼钢过程无取向硅钢XG800WR洁净度的试验研究
两炉次无取向硅钢XG800WR(/%:0.003~0.004C、0.71~0.75Si、0.32~0.33Mn、0.004~0.007S、0.016P)的炼钢流程为铁水预处理(KR)-210 t顶底复吹转炉-钢包吹氩-RH脱碳精炼-230mm×1220 mm板坯连铸。53 t中间包钢水过热度为25~30℃,钢包到中间包采用长水口全程吹氩保护浇铸,中间包至结晶器采用浸入式水口浇铸。结果表明,在RH、中间包、结晶器过程中钢中总氧以及夹杂物数量和尺寸均明显降低;但在钢包到中间包过程T[O]、[N]和钢中夹杂物数量增加,说明长水口浇铸过程存在二次氧化。连铸坯中T[O]、[N]平均他分别为11×10-6和30×10-6,显微夹杂物数量平均为4个/mm2。铸坯中的显微夹杂物主要为3~5μm的AlN,同时存在少量的MnS、Al2O3·AlN和Al2O3·MgO·MnS。 The steelmaking flow sheet for two heats non-oriented silicon steel XG800WR(/%:0.003~0.004C. 0.71~0.75Si,0.32~0.33Mn,0.004~0.007S,0.016P) is hot metal pretreatment(KR)-210 t top and bottom combined blown converter-ladle argon blowing-RH decarburization refining-230 mm×1 220 mm slab casting.The superheating extent of liquid in 53 t tundish is 25~30℃,whole casting is shielded by blowing argon with long nozzle from ladle to tundish and the submerged nozzle is adopted in casting from tundish to mold...
冷轧工艺对取向硅钢初次再结晶织构的影响
研究了取向硅钢制备过程中常见的两种冷轧工艺,主要研究了一阶段冷轧与两阶段冷轧+中间退火工艺对初次再结晶组织及织构的影响.结果表明:采用两阶段冷轧+中间退火工艺制备以Cu2S为主抑制剂的取向硅钢,其初次再结晶平均晶粒尺寸为18.1μm,高斯晶粒的体积分数为0.6%,迁移性强的重位点阵晶界(Σ5+Σ9)和高能晶界(20°~45°取向偏差角)所占比例分别为1.8%和50.4%.与一阶段冷轧工艺相比,其初次再结晶晶粒较细,且高斯晶核与特征晶界所占的比例较高,有利于高斯晶粒发生二次再结晶. Two common cold-rolling processes of grain oriented silicon steel and the effects of the single stage cold rolling and tw o-stage cold rolling w ith intermediate annealing processes on the primary recrystallization microstructure and texture w ere investigated. The results revealed that for the grain oriented silicon steel prepared under the tw o-stage cold rolling process w ith intermediate annealing w ith Cu 2 S as the main inhibitor,the average grain size of the primary recrystallization micr...
铝和铬在无取向电工钢晶粒长大过程中对晶界的作用
研究了铝和铬元素在无取向电工钢晶粒长大过程中对织构及晶界变化的影响规律。试验结果表明:电工钢在晶粒长大过程中的主要织构组分均为{111}<112>。在晶粒生长期间,不加铝的1号试样中,{111}<112>、{111}<110>织构组分强化,而{100}<001>织构组分弱化;与1号试样相比,在加入0.2%的铝(质量分数,下同)的2号试样中,{111}<112>、{111}<110>织构组分强化(增加)的速率下降,{100}<001>织构组分变化不明显,甚至稍有增加。在含铝的试样中再加入0.3 5%的铬之后(3号试样),{111}<112>{、111}<110>和{100}<001>织构组分的变化规律与1号试样相似,但当电工钢中加入0.72%的铬之后(4号试样),上述3种织构组分的变化规律与2号试样相似。对于在晶粒生长期间持续变化的3种织构组分而言,1号试样的{1 1 1}<112>和{111}<110>织构组分的高(低)取向差角度晶界频率下降(... The effect rule of Aluminm and Chromium on texture and grain boundary transformation in the nonoriented electrical steel during grain growth was investigated.The experimental result shows that the main texture component is {111}<112> in the electrical steel.The {111}<112> and {111}<110> components in specimen 1 without Alumium were strengthened during grain growth whereas {100}<001> component was weakened.But the growth rate of {111}<112> and {111}<110> compon...
后天抑制剂获得法制取向硅钢析出物的转化规律
通过后天抑制剂获得法制备了取向硅钢,对渗氮前后和高温退火升温阶段析出物的析出和转化规律进行了研究。研究结果表明,渗氮前脱碳退火态基体中存在少量的粗大AlN颗粒和细小AlN颗粒,渗氮处理后新析出大量的Si3N4析出物,高温退火升温阶段Si3N4将转化为(Al,Si)N,随着温度的继续升高(Al,Si)N颗粒将发生粗化,(Al,Si)N是后天抑制剂获得法制备取向硅钢的主要抑制剂。 Grain-oriented silicon steels were produced by acquired inhibitor method.The rule of precipitate transformation was studied after nitriding treatment and high-temperature finishing annealing.The results show that a small amount of large AlN and fine AlN are found in matrix before nitriding treatment,and a large amount of Si3N4 is precipitated in matrix after nitriding treatment.During the temperature rising period of high-temperature finishing annealing,Si3N4 would transform into(Al,Si)N,and(Al,...
TSCR试制高强度无取向电工钢
采用固溶强化、细晶强化和位错强化方法,模拟TSCR流程试开发高强度无取向电工钢,试开发钢的主要合金成分为3%Si、0.83%Al和2.99%Mn。分析热轧、常化、退火后的钢板组织,并针对不同的成品板组织,详尽地分析了相应的力学性能和磁性能。试验电工钢平均晶粒直径为12.37μm时,R p0.2为530 MPa,R m为618 MPa;当退火制度为700℃×4 min,成品组织完全为未再结晶的回复组织时,R p0.2为853.5 MPa,R m为895.5 MPa。该成分的电工钢P15/50或P10/400最小时,对应的平均晶粒直径都大于59.67μm;P10/800或P10/1000最小时,对应的平均晶粒直径都处于12.37~59.67μm尺寸区间。 TSCR was simulated to develop high-strength non-oriented electrical steel with 3% of Si,0.83% of Al and 2.99% of Mn by solution strengthening,grain refinement strengthening and dislocation strengthening.The microstructures of hot rolled plates,normalized plates and annealed plates were analyzed.Furthermore,the mechanical properties and magnetic properties of products with different microstructures were detailedly studied.As the average grain diameter of the steel was 12.37 μm,the yield strength ...
单道次热轧对Fe-1.5Si硅钢氧化层形貌的影响
将Fe-1.5Si硅钢试样分别在1 000~1 200℃空气条件下氧化30 min,观察发现在1 000℃和1 100℃时,氧化层与基体界面处存在硅酸亚铁,而当温度为1 200℃时,硅酸亚铁不但存在于界面处,同时也存在于氧化层中.将各温度下得到的带有氧化层的试样进行单道次热轧试验,压下率分别为10%和30%,发现1 000℃和1 100℃时,较高的压下率使氧化层破碎更加严重,但是单道次热轧未能改变氧化层的结构;当温度为1 200℃时,由于液态的硅酸亚铁的出现,单道次热轧能够将界面处的液化的硅酸亚铁层挤压到氧化层中,消除了硅酸亚铁层的钉扎基体的效应,改善了氧化层与基体界面的平直度. Specimens of Fe-1.5Si silicon steel were oxidized at 1 000 ~ 1 200 ℃ in air for 30 min.At 1 000 ℃ and 1 100 ℃ fayalite was observed at the scale/substrate interface.While at 1 200 ℃fayalite was found both at the scale/substrate interface and at the outer oxide layer.Then after the single-pass hot rolling process,with the compression ratio of 10% and 30%,it was found that at 1000 ℃ and 1 100 ℃,higher compression rate accelerated the broken of the scale layers,but the scale structure was not affec...
压下率对取向硅钢热轧板织构的影响
采用X-射线衍射分析技术测定了取向硅钢热轧板在不同压下率下不同厚度处的织构。结果表明,在压下率低于80%的情况下,几乎所有试样的不同厚度处的织构均为旋转立方织构类型{100}<011>,但不同压下率、不同厚度处的织构强度存在很大差异;在压下率大于80%的情况下,不同试样的不同厚度处的织构类型发生了变化,其织构类型为旋转立方织构或高斯织构{011}<100>,且当织构类型为旋转立方织构时,织构强度存在很大差异,而当织构类型为高斯织构时,织构强度差异相对较小。 The texture of the grain oriented silicon steel hot rolled plate at different compressibility has been measured.The experimental results have shown that the texture of all samples at different thickness is {100}<011> when the compressibility is below 80%,and its intensity at different compressibility and thickness is difference.The texture of all samples at different thickness is variable when the compressibility is above 80%,it is {100}<011> or {011}<100>,and the intensity of ...
钒钛对取向硅钢组织、织构和析出物的影响
通过在实验室条件下模拟薄板坯连铸连轧流程,并在以Cu2S为主抑制剂制造普通取向硅钢(CGO)的基础上,加入适量钒钛,研究了钒钛对取向硅钢组织与磁性能的影响。结果表明,适量钒钛使热轧板和脱碳退火板组织更好,尤其使脱碳退火板的晶粒更加细小和均匀;加入适量钒钛不但使热轧板表面高斯织构强度更高,更使脱碳退火板中有利于高斯织构发展的γ织构强度更高;适量钒钛能形成Cu2S+(V,Ti)N等复合析出物,起到辅助抑制剂作用,加强抑制能力。细小均匀的晶粒、强度更高的有利织构和更强的抑制能力使CGO钢磁性能更佳。 Effect of V and Ti on microstructure and magnetic properties of conventional grain-oriented silicon steel(CGO) were investigated under simulated thin slab continuous casting and rolling process in laboratory with Cu2 S as the dominant inhibitor. The results show that appropriate amount V and Ti make the microstructures of the hot rolled sheet and the decarburizing annealed sheet better,especially make the grains of the decarburizing annealed sheet more tiny and uniform. Adding appropriate V and ...
球刻痕法对高磁感取向硅钢磁性的影响
试验研究了球刻痕法对高磁感取向硅钢的铁损、矫顽力、相对磁导率、巴克豪森噪声等磁学性能的影响.研究结果表明:经过球刻痕处理后,高磁感取向硅钢的铁损明显降低,矫顽力下降,8 mm球刻痕过后铁损值与矫顽力分别下降16.2%和14.7%,且铁损和矫顽力均随刻痕间距降低而减少.刻痕后的高磁感取向硅钢磁导率在高磁感应强度下明显上升,刻痕后巴克豪森噪声值明显降低,经过对比分析确定8 mm为球刻痕的最佳刻痕间距.从磁畴观察、细化磁畴的原理等方面解释了细化磁畴对高磁感取向硅钢性能的影响原因. The effects of the ball scribing on magnetic properties of high permeability grain-oriented silicon steels,including the iron loss,coercive force,relative permeability,and Barkhausen noise were investigated. The results showed that the iron loss and coercive force of the high permeability grain-oriented silicon steels apparently decreased 16. 2% and 14. 7% respectively after 8 mm ball scribing and they both decreased with the decrease of the scribing spacing at the same magnetic flux density. At...

