钢厂
陶瓷辊除瘤方法在瑞致电工钢的应用
针对陶瓷辊表面结瘤清除时间长、清除效果差等缺陷,研究正反转陶瓷辊除瘤法,以缩短除瘤时间,增强除瘤效果。 The general removal of ceramic roller surface tumor costs a long time and the effect is poor.This paper probed into the ceramic roller tumor removal in order to shorten time and enhance the effect of eliminating.
轧制力优化对20辊冷轧硅钢厚度精度的影响
轧制力是影响冷轧带钢厚度精度的关键因素。为实现高精度的冷轧带钢厚度控制,通过优化变形抗力模型参数和摩擦系数模型参数提高冷轧轧制力模型计算精度,并使用指数平滑法的自学习算法保证轧制力精度的稳定性。在首钢股份公司迁安钢铁公司20辊森基米尔轧机生产线进行S12硅钢钢种轧制力优化试验,将优化的模型参数应用于L2并投入现场生产,结果表明该优化方法不仅提高了轧制力设定精度,而且减小了冷轧硅钢的厚度超差长度,提高了成材率。 The rolling force is the key factor which influences the accuracy of cold-rolling strip thickness. To implement high precision control of cold-rolling strip thickness,we optimize the deformation resistance model parameters and friction coefficient model parameters to improve the calculation precision of cold-rolling force model,and use exponential smoothing self-learn algorithm to ensure the stability of rolling force accuracy. In Shougang Qiangang 20-high Sendzimir mill single stand production ...
化学气相沉积法制备6.5%Si高硅钢的研究
采用化学气相沉积(CVD)渗硅处理工艺连续制备6.5%Si高硅钢,具有优质的软磁性能,通过理论研究化学反应并且用简单的试验设备做进一步的探讨。根据试验的结果对连续制备6.5%Si高硅钢的CVD工艺构造提出全面、有效的建议,实现制备6.5%Si高硅钢系统。 CVD method for continuously manufacturing 6.5%Si Steel Sheet has excellent soft magnetic.Carried out a theoretical study of related chemical reaction and performing basic research with a simple test apparatus.Based on the results,finally proposed an overall process configuration to realize such a production-CVD method for continuously manufacturing 6.5%Si Steel Sheet.
硅钢RH处理过程碳和硫行为分析
分析了太原钢铁(集团)有限公司第二炼钢厂80 t RH生产冷轧硅钢脱碳、脱硫原理及影响因素,认为通过合理控制RH到站钢水碳和氧含量、加大插入管内径、采用快速抽真空度等可提高脱碳效果。降低顶渣中FeO和MnO含量,保证脱硫剂加入后的循环时间可以提高RH脱硫率。 The present article analyzes the principle of decarburization and desulfurization in refining the cold rolled silicon steel in the 80 t RH in No.2 Steelmaking Plant of Taiyuan Iron & Steel(Group) Corp.,and its influencing factors.It’s determined that the decarburization effect can be achieved by properly controlling the cabon and oxygen contents in the hot metal coming into the RH station,enlarging the inner diameter of snorkel and adopting the fast evacuation method.In the meanwhile the des...
CSP流程热轧板常化温度对冷轧无取向电工钢退火组织和磁性能的影响
研究了CSP工艺生产≤0.005%C-1.1%Si的2.2mm无取向电工钢热轧板在800~1000℃常化对0.5mm冷轧板840℃退火后组织和磁性能的影响。结果表明,热轧板常化温度升高,冷轧板退火后的再结晶晶粒增大,铁损降低,磁感增加;热轧板常化温度超过900℃,因第二相固溶而后弥散析出,退火后冷轧晶粒细化,铁损增加,因此该无取向电工钢热轧板最佳常化温度为900℃。 The effect of normalizing at 800-1000℃ of CSP produced plate(≤0.005%C-1.1%Si) on the microstructure and magnetic properties of downstream cold-rolled non-oriented electrical steel annealed at 840℃ was studied.Results show that with increasing normalizing temperature of hot-rolled material the recrystallized grain size of annealed sheet increases,iron loss reduced and magnetic induction increases.As normalizing temperature excesses 900℃,grain is refined and iron loss increases after annealing due...
离散粒子群优化算法在硅钢涂层近红外光谱厚度检测中的应用研究
提出一种基于粒子群优化算法实现的硅钢涂层厚度近红外光谱检测新方法。首先,采用近红外光谱仪采集获得了硅钢表面绝缘涂层的近红外光谱,然后,采用离散粒子群算法筛选出近红外光谱数据的最佳波长变量并组成新的光谱数据,最后,建立涂层厚度的核偏最小二乘定量分析模型。实验显示,所建定量分析模型对检验样本分析的绝对误差范围为-0.12~0.19μm,最大相对误差为14.31%,完全符合现场检验需要。研究表明,离散粒子群算法可以有效地筛选出携带更多有用信息的波长变量,提高定量分析模型的分析准确度和速度,是一种有效的近红外光谱波长筛选方法,同时,近红外光谱法也是一种有效的硅钢绝缘涂层厚度检测方法。 A novel thickness measurement NIR spectrometry for surface insulation coating of silicon steel based on discrete binary particle swarm optimization(DBPSO) algorithm is presented.First,we used NIR spectrometer to collect the NIR spectra of insulation coating of silicon steel,and then,DBPSO algorithm was used to select the optimal wavelength variates and composed a new spectra set.Last,the authors created the thickness quantitative analysis model using kernel partial least square algorithm.The exp...
取向硅钢的晶体衍射花样特征研究
广泛应用于电子电力行业的取向硅钢材料的磁性能与其晶体取向密切关联,对取向硅钢晶体衍射花样的研究非常重要.采用理论计算的方式研究了取向硅钢的晶体衍射花样特征,并绘制了取向硅钢的高斯织构理论极图、理论单晶透射电子衍射斑点花样和理论电子背散射衍射(Electron backscatter diffraction, EBSD)菊池花样.取向硅钢理论单晶衍射花样不仅可以为以后标定样品实测晶体衍射花样提供一种简单快捷的方法,也可以为样品检测提供一种标准.这种研究方法不仅限于取向硅钢,也被期待应用于其他材料晶体衍射花样研究. The magnetic properties of oriented silicon steels which are widely used in electronic and power industries are closely related to their crystal orientations, so it is very important to study the crystal diffraction patterns of oriented silicon steels. The characteristics of crystal diffraction patterns of oriented silicon steels are studied by means of theoretical calculation. The theoretical pole figures, theoretical single crystal transmitted electron diffraction patterns and theoretical elec...
硅钢车间ST机组粉尘调质与除尘系统改造
针对某硅钢车间ST机组的除尘系统除尘效率较低、排放浓度不达标、二次污染较严重的问题,通过现场调研,对除尘系统、含尘气体组分与物性参数等进行测试和分析,运用管道伴热技术改善粉尘黏性后,再选取合适的除尘器对粉尘进行除尘处理,大大地提高了系统的除尘效率。 To solve the problems of low dust removal efficiency, substandard emission concentration and severe secondary pollution, some investigations are conducted to test and analyze the dust removal system,dust-gas composition and relevant physical parameters.Moreover, dust removal efficiency is greatly improved by the use of pipe heat tracing technology and by choosing appropriate dust remover.
大数据技术在硅钢产品质量管控中的应用实践
磁性能指标是硅钢产品最关键的质量指标之一,但是目前磁性能判定100%依赖于样品的离线实验室检测结果,生产线配置的在线检测仪的测量结果由于精度问题,不宜直接用于成品牌号判级。本文在现有硅钢产品质量管控体系基础上,利用大数据技术对生产数据进行分析与建模,构建不同磁性能指标在线检测模型,并在现有信息系统上完成模型库的集成部署,实现硅钢产品全长、多指标磁性能结果的拟合数据输出,支撑取样优化、精准分切、辅助综合判定等功能应用,进一步优化硅钢产品质量管控体系。 The magnetic performance index of silicon steel products is one of the most critical quality indexes.However,at present,100%determination of magnetic performance depends on the offline laboratory test results of samples,and the measurement results of the online detector configured in the production line cannot be applied in practice due to the accuracy problem.Based on the existing quality control system of silicon steel products,big data technology was used to analyze and model the production d...
低温取向硅钢热轧析出物与织构的研究
采用低温板坯加热制备取向硅钢,通过透射电镜(TEM)观察并研究热轧板中的析出物,用ODF织构法研究热轧板距表面1/8、1/4和1/2处的织构分布。结果表明,热轧板中的析出物主要是密排六方AlN,AlN形貌呈规则长方形,AlN颗粒大小不等,分布密度低;热轧板中的织构沿板厚方向,由亚表层的{110}<001>织构向1/2中心层的α线织构变化,其中{110}<001>织构在热轧板距表面1/4层处最强。 The low temperature grain-oriented silicon steels were produced by acquired inhibitor method.The precipitates in hot rolling strip were observed and studied by transmission electron microscope,and the texture distribution in 1/8,1/4 and 1/2 layers of hot rolling strip were analyzed by ODF method.The results showed that the square shaped h-AlN is the main precipitates in hot rolling strip.The precipitates are varying in size and distribution.The texture of hot rolling strip in thick direction are...

